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IAC Assessment: IA0499
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IAC Assessment: IA0499
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IAC Center Iowa State University
Assessment Year 2013
Principal Product chemical reagents
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2899 - Chemical Preparations, Nec
Sales $100,000,000-$500,000,000
# of Employees 350
Plant Area (Sq.Ft.) 170,000
Annual Production 100,000 Pieces
Production Hrs. Annual 4,940
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $490,046 6,879,600 kWh $0.07
Electricity Demand $52,529 12,962 kW-months/year $4.05
Electricity Fees $17,402 - $ -
Natural Gas $91,680 28,708 MMBtu $3.19
TOTAL ENERGY COSTS $651,657
RECOMMENDED SAVINGS* $18,369 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,768
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,492
Cost:
$3,371
- - - - - - $7,492 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,492
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,315
Cost:
$700
$1,170 16,529 $145 30 - - - - $1,170
16,529
kWh
$145
30
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$521
Cost:
$800
$521 7,363 - - - - - - $521
7,363
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,972
Cost:
$830
$2,609 36,852 $363 90 - - - - $2,609
36,852
kWh
$363
90
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,513
Cost:
$210
$1,329 18,772 $184 45 - - - - $1,329
18,772
kWh
$184
45
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,445
Cost:
$4,953
$1,269 17,926 $176 43 - - - - $1,269
17,926
kWh
$176
43
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,768
Cost:
$3,800
$1,768 24,966 - - - - - - $1,768
24,966
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$1,343
Cost:
$1,425
- - - - $1,343 421 - - -
-
kWh
-
-
kW-months/year
$1,343
421
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$18,369
Cost:
$16,089
$8,666 122,408 $868 208 $1,343 421 $7,492 - $8,666
122,408
kWh
$868
208
kW-months/year
$1,343
421
MMBtu
$7,492
-
$
TOTAL IMPLEMENTED Savings:
$1,768
Cost:
$3,800
$1,768 24,966 - - - - - - $1,768
24,966
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes