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IAC Assessment: IA0503
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IAC Assessment: IA0503
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IAC Center Iowa State University
Assessment Year 2013
Principal Product electric motors
NAICS 335312 - Motor and Generator Manufacturing
SIC 3621 - Motors And Generators
Sales $10,000,000-$50,000,000
# of Employees 317
Plant Area (Sq.Ft.) 140,000
Annual Production 22,000 Units
Production Hrs. Annual 4,810
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $136,431 4,470,600 kWh $0.03
Electricity Demand $148,610 9,426 kW-months/year $15.77
Natural Gas $6,396 1,382 MMBtu $4.63
TOTAL ENERGY COSTS $291,437
RECOMMENDED SAVINGS* $44,802 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,146
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$23,895
Cost:
$202,405
$6,050 181,818 $7,045 454 - - $10,800 - $6,050
181,818
kWh
$7,045
454
kW-months/year
-
-
$
$10,800
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,231
Cost:
$470
$1,415 47,018 $1,816 122 - - - - $1,415
47,018
kWh
$1,816
122
kW-months/year
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$975
Cost:
$2,238
$975 32,250 - - - - - - $975
32,250
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$530
Cost:
$105
$232 7,696 $298 19 - - - - $232
7,696
kWh
$298
19
kW-months/year
-
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$15,108
Cost:
$8,304
- - - - $15,108 - - - -
-
kWh
-
-
kW-months/year
$15,108
-
$
-
-
$
06: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$1,063
Cost:
$2,204
$1,063 35,401 - - - - - - $1,063
35,401
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$44,802
Cost:
$215,726
$9,735 304,183 $9,159 595 $15,108 - $10,800 - $9,735
304,183
kWh
$9,159
595
kW-months/year
$15,108
-
$
$10,800
-
$
TOTAL IMPLEMENTED Savings:
$17,146
Cost:
$12,746
$2,038 67,651 - - $15,108 - - - $2,038
67,651
kWh
-
-
kW-months/year
$15,108
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost