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IAC Assessment: IA0505
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IAC Assessment: IA0505
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IAC Center Iowa State University
Assessment Year 2013
Principal Product Automotive Components
NAICS 336340 - Motor Vehicle Brake System Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 57,000
Annual Production 1,250,000 Units
Production Hrs. Annual 5,460
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $140,902 2,146,400 kWh $0.07
Electricity Demand $41,575 5,537 kW-months/year $7.51
Electricity Fees $27,301 - $ -
Natural Gas $45,697 6,438 MMBtu $7.10
TOTAL ENERGY COSTS $255,475
RECOMMENDED SAVINGS* $22,022 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,090
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,932
Cost:
$1,010
$7,932 120,558 - - - - $7,932
120,558
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$503
Cost:
$50
$402 6,115 $101 13 - - $402
6,115
kWh
$101
13
kW-months/year
-
-
MMBtu
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$319
Cost:
$100
$319 4,862 - - - - $319
4,862
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,467
Cost:
$845
$1,990 30,231 $477 64 - - $1,990
30,231
kWh
$477
64
kW-months/year
-
-
MMBtu
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$795
Cost:
$200
$795 12,060 - - - - $795
12,060
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,315
Cost:
$910
$611 9,269 $2,704 346 - - $611
9,269
kWh
$2,704
346
kW-months/year
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$920
Cost:
$233
$738 11,222 $182 24 - - $738
11,222
kWh
$182
24
kW-months/year
-
-
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,567
Cost:
$5,123
$1,567 23,817 - - - - $1,567
23,817
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$810
Cost:
$270
- - - - $810 128 -
-
kWh
-
-
kW-months/year
$810
128
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$514
Cost:
$1,066
$358 5,436 $156 21 - - $358
5,436
kWh
$156
21
kW-months/year
-
-
MMBtu
11: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,880
Cost:
$100
$2,880 43,780 - - - - $2,880
43,780
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$22,022
Cost:
$9,907
$17,592 267,350 $3,620 468 $810 128 $17,592
267,350
kWh
$3,620
468
kW-months/year
$810
128
MMBtu
TOTAL IMPLEMENTED Savings:
$14,090
Cost:
$8,897
$9,660 146,792 $3,620 468 $810 128 $9,660
146,792
kWh
$3,620
468
kW-months/year
$810
128
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas