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IAC Assessment: IA0508
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IAC Assessment: IA0508
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IAC Center Iowa State University
Assessment Year 2013
Principal Product automotive spark plugs
NAICS 336320 - Motor Vehicle Electrical and Electronic Equipment Manufacturing
SIC 3694 - Engine Electrical Equipment
Sales $50,000,000-$100,000,000
# of Employees 430
Plant Area (Sq.Ft.) 184,000
Annual Production 92,400,000 Pieces
Production Hrs. Annual 8,560
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $637,605 18,544,050 kWh $0.03
Electricity Demand $310,417 32,831 kW-months/year $9.45
Electricity Fees $192,360 - $ -
Natural Gas $446,146 76,100 MMBtu $5.86
TOTAL ENERGY COSTS $1,586,528
RECOMMENDED SAVINGS* $264,697 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,266
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$218,077
Cost:
$1,045,200
- - - - - - $218,077 34,940 -
-
kWh
-
-
kW-months/year
-
-
$
$218,077
34,940
MMBtu
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$14,349
Cost:
$3,750
- - - - - - $14,349 2,449 -
-
kWh
-
-
kW-months/year
-
-
$
$14,349
2,449
MMBtu
03: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$2,845
Cost:
$1,000
- - - - - - $2,845 485 -
-
kWh
-
-
kW-months/year
-
-
$
$2,845
485
MMBtu
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,113
Cost:
$6,000
- - - - $6,113 - - - -
-
kWh
-
-
kW-months/year
$6,113
-
$
-
-
MMBtu
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$689
Cost:
$1,590
$689 20,080 - - - - - - $689
20,080
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,734
Cost:
$5,775
$6,734 196,327 - - - - - - $6,734
196,327
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$598
Cost:
$394
$386 11,268 $212 22 - - - - $386
11,268
kWh
$212
22
kW-months/year
-
-
$
-
-
MMBtu
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,512
Cost:
$1,000
- - - - - - $3,512 599 -
-
kWh
-
-
kW-months/year
-
-
$
$3,512
599
MMBtu
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,758
Cost:
$976
- - - - - - $3,758 641 -
-
kWh
-
-
kW-months/year
-
-
$
$3,758
641
MMBtu
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,022
Cost:
$210
$4,516 131,689 $3,506 368 - - - - $4,516
131,689
kWh
$3,506
368
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$264,697
Cost:
$1,065,895
$12,325 359,364 $3,718 390 $6,113 - $242,541 39,114 $12,325
359,364
kWh
$3,718
390
kW-months/year
$6,113
-
$
$242,541
39,114
MMBtu
TOTAL IMPLEMENTED Savings:
$31,266
Cost:
$14,316
$689 20,080 - - $6,113 - $24,464 4,174 $689
20,080
kWh
-
-
kW-months/year
$6,113
-
$
$24,464
4,174
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas