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IAC Assessment: IA0511
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IAC Assessment: IA0511
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Iowa State University
Assessment Year 2013
Principal Product Fabricated Steel
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $1,000,000-$5,000,000
# of Employees 35
Plant Area (Sq.Ft.) 72,000
Annual Production 4,000 Tons
Production Hrs. Annual 2,120
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $13,074 354,322 kWh $0.04
Electricity Demand $35,884 2,871 kW-months/year $12.50
Electricity Fees $2,276 - $ -
Natural Gas $11,534 1,611 MMBtu $7.16
TOTAL ENERGY COSTS $62,768
RECOMMENDED SAVINGS* $8,896 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,062
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,687
Cost:
$4,550
- - - - $3,687 - -
-
kWh
-
-
kW-months/year
$3,687
-
$
02: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,147
Cost:
$3,500
$395 10,600 $752 60 - - $395
10,600
kWh
$752
60
kW-months/year
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,410
Cost:
$950
$1,207 32,355 $2,203 175 - - $1,207
32,355
kWh
$2,203
175
kW-months/year
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$466
Cost:
$1,291
$165 4,428 $301 24 - - $165
4,428
kWh
$301
24
kW-months/year
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$186
Cost:
$35
$66 1,768 $120 10 - - $66
1,768
kWh
$120
10
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$8,896
Cost:
$10,326
$1,833 49,151 $3,376 269 $3,687 - $1,833
49,151
kWh
$3,376
269
kW-months/year
$3,687
-
$
TOTAL IMPLEMENTED Savings:
$4,062
Cost:
$2,276
$1,438 38,551 $2,624 209 - - $1,438
38,551
kWh
$2,624
209
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees