Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Iowa State University |
|---|---|
| Assessment Year | 2013 |
| Principal Product | Steel Doors and Frames |
| NAICS | 332321 - Metal Window and Door Manufacturing |
| SIC | 3442 - Metal Doors, Sash, And Trim |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 625 |
| Plant Area (Sq.Ft.) | 324,000 |
| Annual Production | 2,775,000 Pieces |
| Production Hrs. Annual | 4,000 |
| Location (State) | IA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $263,934 | 7,717,407 | kWh | $0.03 |
| Electricity Demand | $305,762 | 20,235 | kW-months/year | $15.11 |
| Electricity Fees | $7,292 | - | $ | - |
| Natural Gas | $182,918 | 40,873 | MMBtu | $4.48 |
| TOTAL ENERGY COSTS | $759,906 | |||
| RECOMMENDED SAVINGS* | $43,415 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $24,997 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Electricity Usage | Electricity Demand | Natural Gas | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $6,448 Cost: $356 |
$3,106 | 69,842 | $3,342 | 233 | - | - |
$3,106 69,842 kWh |
$3,342 233 kW-months/year |
- - MMBtu |
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| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $15,848 Cost: $100 |
$6,820 | 200,000 | $9,028 | 600 | - | - |
$6,820 200,000 kWh |
$9,028 600 kW-months/year |
- - MMBtu |
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| 03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $2,424 Cost: $70 |
$1,323 | 38,800 | $1,101 | 73 | - | - |
$1,323 38,800 kWh |
$1,101 73 kW-months/year |
- - MMBtu |
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| 04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT |
Savings: $629 Cost: $890 |
- | - | - | - | $629 | 140 |
- - kWh |
- - kW-months/year |
$629 140 MMBtu |
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| 05: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT |
Savings: $504 Cost: $530 |
- | - | - | - | $504 | 112 |
- - kWh |
- - kW-months/year |
$504 112 MMBtu |
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| 06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS |
Savings: $277 Cost: $200 |
- | - | - | - | $277 | 62 |
- - kWh |
- - kW-months/year |
$277 62 MMBtu |
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| 07: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY |
Savings: $17,286 Cost: $135,000 |
$2,746 | 80,525 | $14,540 | 972 | - | - |
$2,746 80,525 kWh |
$14,540 972 kW-months/year |
- - MMBtu |
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| TOTAL RECOMMENDED |
Savings: $43,415 Cost: $137,146 |
$13,995 | 389,167 | $28,011 | 1,878 | $1,409 | 315 | $13,995 389,167 kWh |
$28,011 1,878 kW-months/year |
$1,409 315 MMBtu |
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| TOTAL IMPLEMENTED |
Savings: $24,997 Cost: $726 |
$11,249 | 308,642 | $13,471 | 906 | $277 | 62 | $11,249 308,642 kWh |
$13,471 906 kW-months/year |
$277 62 MMBtu |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Electricity Usage | Electricity Demand | Natural Gas | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||