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IAC Assessment: IA0514
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IAC Assessment: IA0514
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IAC Center Iowa State University
Assessment Year 2014
Principal Product Fuel Filters
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 44,400
Annual Production 1,400,000 Units
Production Hrs. Annual 4,335
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $143,787 3,124,044 kWh $0.05
Electricity Demand $115,242 8,144 kW-months/year $14.15
Electricity Fees $1,440 - $ -
Natural Gas $38,597 6,309 MMBtu $6.12
TOTAL ENERGY COSTS $299,066
RECOMMENDED SAVINGS* $38,488 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,895
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$18,117
Cost:
$82,200
- - - - $18,117 3,033 - - -
-
kWh
-
-
kW-months/year
$18,117
3,033
MMBtu
-
-
Tgal
02: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$11,046
Cost:
$55,230
- - - - $11,046 1,804 - - -
-
kWh
-
-
kW-months/year
$11,046
1,804
MMBtu
-
-
Tgal
03: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$1,061
Cost:
$1,012
- - - - - - $1,061 119 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,061
119
Tgal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,311
Cost:
$140
$708 15,388 $603 43 - - - - $708
15,388
kWh
$603
43
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$665
Cost:
$35
$359 7,803 $306 22 - - - - $359
7,803
kWh
$306
22
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$584
Cost:
$687
$266 5,773 $318 22 - - - - $266
5,773
kWh
$318
22
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,335
Cost:
$2,887
- - - - $4,335 710 - - -
-
kWh
-
-
kW-months/year
$4,335
710
MMBtu
-
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,369
Cost:
$3,150
$1,369 29,753 - - - - - - $1,369
29,753
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$38,488
Cost:
$145,341
$2,702 58,717 $1,227 87 $33,498 5,547 $1,061 119 $2,702
58,717
kWh
$1,227
87
kW-months/year
$33,498
5,547
MMBtu
$1,061
119
Tgal
TOTAL IMPLEMENTED Savings:
$1,895
Cost:
$827
$974 21,161 $921 66 - - - - $974
21,161
kWh
$921
66
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal