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IAC Assessment: IA0518
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IAC Assessment: IA0518
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IAC Center Iowa State University
Assessment Year 2014
Principal Product Food Packaging Equipment
NAICS 333993 - Packaging Machinery Manufacturing
SIC 3565 - Packaging Machinery
Sales $50,000,000-$100,000,000
# of Employees 262
Plant Area (Sq.Ft.) 140,000
Annual Production 1,200 Pieces
Production Hrs. Annual 4,368
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $114,067 1,604,000 kWh $0.07
Electricity Demand $37,712 4,524 kW-months/year $8.34
Electricity Fees $5,598 - $ -
Natural Gas $30,528 4,572 MMBtu $6.68
TOTAL ENERGY COSTS $187,905
RECOMMENDED SAVINGS* $11,135 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,209
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,434
Cost:
$704
$2,598 36,512 $836 96 - - $2,598
36,512
kWh
$836
96
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,232
Cost:
$5,280
$932 13,104 $300 36 - - $932
13,104
kWh
$300
36
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$742
Cost:
$1,050
$561 7,888 $181 22 - - $561
7,888
kWh
$181
22
kW-months/year
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$939
Cost:
$185
$699 9,841 $240 29 - - $699
9,841
kWh
$240
29
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$184
Cost:
$140
$139 1,957 $45 5 - - $139
1,957
kWh
$45
5
kW-months/year
-
-
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$149
Cost:
$210
$149 2,091 - - - - $149
2,091
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,190
Cost:
$8,793
$2,190 30,809 - - - - $2,190
30,809
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$462
Cost:
$80
- - - - $462 69 -
-
kWh
-
-
kW-months/year
$462
69
MMBtu
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,803
Cost:
$2,302
- - - - $1,803 270 -
-
kWh
-
-
kW-months/year
$1,803
270
MMBtu
TOTAL RECOMMENDED Savings:
$11,135
Cost:
$18,744
$7,268 102,202 $1,602 188 $2,265 339 $7,268
102,202
kWh
$1,602
188
kW-months/year
$2,265
339
MMBtu
TOTAL IMPLEMENTED Savings:
$10,209
Cost:
$17,554
$6,568 92,357 $1,376 161 $2,265 339 $6,568
92,357
kWh
$1,376
161
kW-months/year
$2,265
339
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas