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IAC Assessment: IA0519
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IAC Assessment: IA0519
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IAC Center Iowa State University
Assessment Year 2014
Principal Product Crumb Rubber
NAICS 326211 - Tire Manufacturing (except Retreading)
SIC 3011 - Tires And Inner Tubes
Sales $10,000,000-$50,000,000
# of Employees 68
Plant Area (Sq.Ft.) 22,400
Annual Production 40,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $180,074 4,832,000 kWh $0.04
Electricity Demand $82,421 13,322 kW-months/year $6.19
Electricity Fees $23,718 - $ -
Natural Gas $16,580 2,463 MMBtu $6.73
TOTAL ENERGY COSTS $302,793
RECOMMENDED SAVINGS* $23,031 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,276
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$17,374
Cost:
$52,122
$13,764 366,088 $3,610 587 - - $13,764
366,088
kWh
$3,610
587
kW-months/year
-
-
MMBtu
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,548
Cost:
$480
$884 23,535 $664 108 - - $884
23,535
kWh
$664
108
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,054
Cost:
$450
$834 22,088 $220 36 - - $834
22,088
kWh
$220
36
kW-months/year
-
-
MMBtu
04: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$178
Cost:
$35
$141 3,744 $37 6 - - $141
3,744
kWh
$37
6
kW-months/year
-
-
MMBtu
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,381
Cost:
$3,364
- - - - $2,381 353 -
-
kWh
-
-
kW-months/year
$2,381
353
MMBtu
06: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$496
Cost:
$105
$393 10,446 $103 17 - - $393
10,446
kWh
$103
17
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$23,031
Cost:
$56,556
$16,016 425,901 $4,634 754 $2,381 353 $16,016
425,901
kWh
$4,634
754
kW-months/year
$2,381
353
MMBtu
TOTAL IMPLEMENTED Savings:
$3,276
Cost:
$1,070
$2,252 59,813 $1,024 167 - - $2,252
59,813
kWh
$1,024
167
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas