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IAC Assessment: IA0520
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IAC Assessment: IA0520
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IAC Center Iowa State University
Assessment Year 2014
Principal Product Vacuum Molded Plastics
NAICS 326150 - Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 143
Plant Area (Sq.Ft.) 140,000
Annual Production 2,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $194,038 2,726,080 kWh $0.07
Electricity Demand $76,585 9,136 kW-months/year $8.38
Electricity Fees $9,694 - $ -
Natural Gas $80,941 12,412 MMBtu $6.52
TOTAL ENERGY COSTS $361,258
RECOMMENDED SAVINGS* $16,534 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,808
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$4,603
Cost:
$2,179
$4,603 64,652 - - - - $4,603
64,652
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,673
Cost:
$3,050
$2,673 37,540 - - - - $2,673
37,540
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,486
Cost:
$234
$2,843 39,937 $643 77 - - $2,843
39,937
kWh
$643
77
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,512
Cost:
$5,026
$1,512 21,204 - - - - $1,512
21,204
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$490
Cost:
$35
$400 5,616 $90 11 - - $400
5,616
kWh
$90
11
kW-months/year
-
-
MMBtu
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$429
Cost:
$253
- - - - $429 66 -
-
kWh
-
-
kW-months/year
$429
66
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$523
Cost:
$888
$523 7,338 - - - - $523
7,338
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$290
Cost:
$392
$236 3,319 $54 6 - - $236
3,319
kWh
$54
6
kW-months/year
-
-
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,389
Cost:
$321
$1,134 15,920 $255 31 - - $1,134
15,920
kWh
$255
31
kW-months/year
-
-
MMBtu
10: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,139
Cost:
$1,000
$1,139 16,001 - - - - $1,139
16,001
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$16,534
Cost:
$13,378
$15,063 211,527 $1,042 125 $429 66 $15,063
211,527
kWh
$1,042
125
kW-months/year
$429
66
MMBtu
TOTAL IMPLEMENTED Savings:
$8,808
Cost:
$3,058
$7,682 107,908 $697 83 $429 66 $7,682
107,908
kWh
$697
83
kW-months/year
$429
66
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas