Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Iowa State University |
|---|---|
| Assessment Year | 2014 |
| Principal Product | Aluminum Castings |
| NAICS | 331524 - Aluminum Foundries (except Die-Casting) |
| SIC | 3365 - Aluminum Foundries |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 150 |
| Plant Area (Sq.Ft.) | 80,948 |
| Annual Production | 6,200,000 Pounds |
| Production Hrs. Annual | 6,732 |
| Location (State) | IA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $427,481 | 8,939,250 | kWh | $0.05 |
| Electricity Demand | $357,903 | 17,044 | kW-months/year | $21.00 |
| Electricity Fees | $9,373 | - | $ | - |
| Natural Gas | $302,574 | 48,999 | MMBtu | $6.18 |
| TOTAL ENERGY COSTS | $1,097,331 | |||
| RECOMMENDED SAVINGS* | $184,803 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $135,666 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY |
Savings: $116,438 Cost: $25,000 |
- | - | - | - | $69,525 | 11,250 | $46,913 | 45,000 |
- - kWh |
- - kW-months/year |
$69,525 11,250 MMBtu |
$46,913 45,000 lb |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $7,861 Cost: $500 |
- | - | - | - | $7,861 | 1,272 | - | - |
- - kWh |
- - kW-months/year |
$7,861 1,272 MMBtu |
- - lb |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY |
Savings: $4,593 Cost: $1,750 |
$2,580 | 53,856 | $2,013 | 96 | - | - | - | - |
$2,580 53,856 kWh |
$2,013 96 kW-months/year |
- - MMBtu |
- - lb |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $41,190 Cost: $3,600 |
- | - | - | - | $41,190 | 6,665 | - | - |
- - kWh |
- - kW-months/year |
$41,190 6,665 MMBtu |
- - lb |
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| 05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $6,258 Cost: $355 |
$3,542 | 73,968 | $2,716 | 131 | - | - | - | - |
$3,542 73,968 kWh |
$2,716 131 kW-months/year |
- - MMBtu |
- - lb |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $3,158 Cost: $70 |
$1,774 | 37,026 | $1,384 | 66 | - | - | - | - |
$1,774 37,026 kWh |
$1,384 66 kW-months/year |
- - MMBtu |
- - lb |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $3,616 Cost: $2,313 |
$219 | 4,580 | $3,397 | 162 | - | - | - | - |
$219 4,580 kWh |
$3,397 162 kW-months/year |
- - MMBtu |
- - lb |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS |
Savings: $1,689 Cost: $350 |
- | - | - | - | $1,689 | 274 | - | - |
- - kWh |
- - kW-months/year |
$1,689 274 MMBtu |
- - lb |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $184,803 Cost: $33,938 |
$8,115 | 169,430 | $9,510 | 455 | $120,265 | 19,461 | $46,913 | 45,000 | $8,115 169,430 kWh |
$9,510 455 kW-months/year |
$120,265 19,461 MMBtu |
$46,913 45,000 lb |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $135,666 Cost: $29,633 |
$4,573 | 95,462 | $6,794 | 324 | $77,386 | 12,522 | $46,913 | 45,000 | $4,573 95,462 kWh |
$6,794 324 kW-months/year |
$77,386 12,522 MMBtu |
$46,913 45,000 lb |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||