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IAC Assessment: IA0524
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IAC Assessment: IA0524
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IAC Center Iowa State University
Assessment Year 2014
Principal Product Rebar
NAICS 331222 - Steel Wire Drawing
SIC 3315 - Steel Wire And Related Products
Sales $5,000,000-$10,000,000
# of Employees 40
Plant Area (Sq.Ft.) 33,500
Annual Production 2,000,000 Pounds
Production Hrs. Annual 1,680
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $105,942 945,436 kWh $0.11
Electricity Fees $2,692 - $ -
Natural Gas $11,181 2,270 MMBtu $4.93
TOTAL ENERGY COSTS $119,815
RECOMMENDED SAVINGS* $5,551 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,182
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,605
Cost:
$3,229
$1,605 14,498 - - $1,605
14,498
kWh
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,592
Cost:
$197
$1,592 14,384 - - $1,592
14,384
kWh
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$620
Cost:
$89
$620 5,597 - - $620
5,597
kWh
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$369
Cost:
$1,010
$369 3,318 - - $369
3,318
kWh
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$297
Cost:
$35
$297 2,688 - - $297
2,688
kWh
-
-
MMBtu
06: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$660
Cost:
$20
- - $660 134 -
-
kWh
$660
134
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$408
Cost:
$110
$408 3,696 - - $408
3,696
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$5,551
Cost:
$4,690
$4,891 44,181 $660 134 $4,891
44,181
kWh
$660
134
MMBtu
TOTAL IMPLEMENTED Savings:
$5,182
Cost:
$3,680
$4,522 40,863 $660 134 $4,522
40,863
kWh
$660
134
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas