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IAC Assessment: IA0525
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IAC Assessment: IA0525
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IAC Center Iowa State University
Assessment Year 2014
Principal Product Machined Aluminum Parts
NAICS 332439 - Other Metal Container Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 220
Plant Area (Sq.Ft.) 75,000
Annual Production 1,300,000 Pieces
Production Hrs. Annual 6,149
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $164,807 2,616,000 kWh $0.06
Electricity Demand $61,654 5,818 kW-months/year $10.60
Electricity Fees $4,032 - $ -
Natural Gas $34,344 4,899 MMBtu $7.01
TOTAL ENERGY COSTS $264,837
RECOMMENDED SAVINGS* $39,152 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,219
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,330
Cost:
$730
$6,282 99,733 $2,048 193 - - $6,282
99,733
kWh
$2,048
193
kW-months/year
-
-
MMBtu
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$24,087
Cost:
$20,750
$1,916 30,407 $22,171 2,100 - - $1,916
30,407
kWh
$22,171
2,100
kW-months/year
-
-
MMBtu
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,354
Cost:
$105
$1,100 17,428 $254 24 - - $1,100
17,428
kWh
$254
24
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$846
Cost:
$1,491
$846 13,424 - - - - $846
13,424
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$584
Cost:
$687
$318 5,773 $266 22 - - $318
5,773
kWh
$266
22
kW-months/year
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,951
Cost:
$100
$1,661 26,379 $545 52 $1,745 249 $1,661
26,379
kWh
$545
52
kW-months/year
$1,745
249
MMBtu
TOTAL RECOMMENDED Savings:
$39,152
Cost:
$23,863
$12,123 193,144 $25,284 2,391 $1,745 249 $12,123
193,144
kWh
$25,284
2,391
kW-months/year
$1,745
249
MMBtu
TOTAL IMPLEMENTED Savings:
$14,219
Cost:
$1,622
$9,361 149,313 $3,113 291 $1,745 249 $9,361
149,313
kWh
$3,113
291
kW-months/year
$1,745
249
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas