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IAC Assessment: IA0542
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IAC Assessment: IA0542
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IAC Center Iowa State University
Assessment Year 2015
Principal Product Dump Truck bodies
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3713 - Truck And Bus Bodies
Sales $50,000,000-$100,000,000
# of Employees 232
Plant Area (Sq.Ft.) 300,000
Annual Production 13,960,454 Pounds
Production Hrs. Annual 4,940
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $110,982 3,045,000 kWh $0.04
Electricity Demand $130,487 8,076 kW-months/year $16.16
Electricity Fees $8,494 - $ -
Natural Gas $195,810 40,711 MMBtu $4.81
TOTAL ENERGY COSTS $445,773
RECOMMENDED SAVINGS* $56,696 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$40,278
Cost:
$52,119
$17,802 489,091 $22,476 1,392 - - - - $17,802
489,091
kWh
$22,476
1,392
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$5,430
Cost:
$24,985
$5,430 149,189 - - - - - - $5,430
149,189
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,837
Cost:
$4,537
$888 24,404 $949 59 - - - - $888
24,404
kWh
$949
59
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,232
Cost:
$328
$1,558 42,727 $1,674 104 - - - - $1,558
42,727
kWh
$1,674
104
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$1,629
Cost:
$5,844
$138 3,799 $149 9 - - $1,342 - $138
3,799
kWh
$149
9
kW-months/year
-
-
MMBtu
$1,342
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,556
Cost:
$4,313
$1,556 42,706 - - - - - - $1,556
42,706
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,344
Cost:
$35
$647 17,784 $697 43 - - - - $647
17,784
kWh
$697
43
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$905
Cost:
$500
$169 4,693 $736 46 - - - - $169
4,693
kWh
$736
46
kW-months/year
-
-
MMBtu
-
-
$
09: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$485
Cost:
$180
- - - - $485 101 - - -
-
kWh
-
-
kW-months/year
$485
101
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$56,696
Cost:
$92,841
$28,188 774,393 $26,681 1,653 $485 101 $1,342 - $28,188
774,393
kWh
$26,681
1,653
kW-months/year
$485
101
MMBtu
$1,342
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost