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IAC Assessment: IA0552
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IAC Assessment: IA0552
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IAC Center Iowa State University
Assessment Year 2016
Principal Product Custom Components
NAICS 332313 - Plate Work Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 72,000
Annual Production 18,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $183,719 3,130,160 kWh $0.06
Electricity Demand $78,961 6,636 kW-months/year $11.90
Natural Gas $61,552 9,841 MMBtu $6.25
TOTAL ENERGY COSTS $324,232
RECOMMENDED SAVINGS* $86,290 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $75,703
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$64,982
Cost:
$104,231
$50,000 853,244 $14,982 1,266 - - $50,000
853,244
kWh
$14,982
1,266
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,488
Cost:
$35
$5,082 86,724 $1,406 119 - - $5,082
86,724
kWh
$1,406
119
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,046
Cost:
$2,600
$4,046 69,064 - - - - $4,046
69,064
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,573
Cost:
$1
$3,573 60,970 - - - - $3,573
60,970
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7446 UTILIZE SENSORS CONTROLLING ROOF AND WALL OPENINGS Savings:
$2,612
Cost:
$280
$238 4,060 - - $2,374 424 $238
4,060
kWh
-
-
kW-months/year
$2,374
424
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,216
Cost:
$390
$1,734 29,612 $482 41 - - $1,734
29,612
kWh
$482
41
kW-months/year
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,487
Cost:
$35
$152 2,590 $1,335 113 - - $152
2,590
kWh
$1,335
113
kW-months/year
-
-
MMBtu
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$886
Cost:
$357
- - - - $886 158 -
-
kWh
-
-
kW-months/year
$886
158
MMBtu
TOTAL RECOMMENDED Savings:
$86,290
Cost:
$107,929
$64,825 1,106,264 $18,205 1,539 $3,260 582 $64,825
1,106,264
kWh
$18,205
1,539
kW-months/year
$3,260
582
MMBtu
TOTAL IMPLEMENTED Savings:
$75,703
Cost:
$107,579
$59,353 1,012,890 $15,464 1,307 $886 158 $59,353
1,012,890
kWh
$15,464
1,307
kW-months/year
$886
158
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas