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IAC Assessment: IA0556
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IAC Assessment: IA0556
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IAC Center Iowa State University
Assessment Year 2016
Principal Product Livestock Gates
NAICS 332323 - Ornamental and Architectural Metal Work Manufacturing
SIC 3523 - Farm Machinery And Equipment
Sales $10,000,000-$50,000,000
# of Employees 76
Plant Area (Sq.Ft.) 62,336
Annual Production 8,250,000 Pounds
Production Hrs. Annual 8,112
Location (State) SD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $180,238 2,903,280 kWh $0.06
Electricity Demand $96,360 9,468 kW-months/year $10.18
Natural Gas $141,854 25,568 MMBtu $5.55
TOTAL ENERGY COSTS $418,452
RECOMMENDED SAVINGS* $50,510 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,034
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$36,574
Cost:
$23,858
$27,688 446,604 $8,886 883 - - $27,688
446,604
kWh
$8,886
883
kW-months/year
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,085
Cost:
$9,800
$4,085 65,895 - - - - $4,085
65,895
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,881
Cost:
$4,905
$2,881 46,461 - - - - $2,881
46,461
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,796
Cost:
$3,898
$1,796 29,030 - - - - $1,796
29,030
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,632
Cost:
$513
$1,146 18,532 $486 49 - - $1,146
18,532
kWh
$486
49
kW-months/year
-
-
MMBtu
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,391
Cost:
$462
- - - - $1,391 250 -
-
kWh
-
-
kW-months/year
$1,391
250
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,271
Cost:
$90
$958 15,392 $313 31 - - $958
15,392
kWh
$313
31
kW-months/year
-
-
MMBtu
08: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$880
Cost:
$120
- - - - $880 160 -
-
kWh
-
-
kW-months/year
$880
160
MMBtu
TOTAL RECOMMENDED Savings:
$50,510
Cost:
$43,646
$38,554 621,914 $9,685 964 $2,271 410 $38,554
621,914
kWh
$9,685
964
kW-months/year
$2,271
410
MMBtu
TOTAL IMPLEMENTED Savings:
$45,034
Cost:
$33,384
$34,469 556,019 $9,685 964 $880 160 $34,469
556,019
kWh
$9,685
964
kW-months/year
$880
160
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas