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IAC Assessment: IA0558
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IAC Assessment: IA0558
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IAC Center Iowa State University
Assessment Year 2016
Principal Product Metal Parts
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3449 - Miscellaneous Metal Work
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 70,800
Annual Production 1,000,000 Units
Production Hrs. Annual 3,640
Location (State) SD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $63,116 1,025,440 kWh $0.06
Electricity Demand $50,385 5,004 kW-months/year $10.07
Natural Gas $31,071 9,675 MMBtu $3.21
TOTAL ENERGY COSTS $144,572
RECOMMENDED SAVINGS* $14,432 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,276
Cost:
$17,530
$5,997 97,972 $3,279 335 - - $5,997
97,972
kWh
$3,279
335
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,337
Cost:
$441
$1,528 25,009 $809 83 - - $1,528
25,009
kWh
$809
83
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$981
Cost:
$2,040
$981 16,031 - - - - $981
16,031
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$589
Cost:
$1,290
$589 9,592 - - - - $589
9,592
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$374
Cost:
$60
$245 4,004 $129 13 - - $245
4,004
kWh
$129
13
kW-months/year
-
-
MMBtu
06: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$352
Cost:
$60
$145 2,363 $207 21 - - $145
2,363
kWh
$207
21
kW-months/year
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$281
Cost:
$337
$183 2,297 $98 11 - - $183
2,297
kWh
$98
11
kW-months/year
-
-
MMBtu
08: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$242
Cost:
$200
- - - - $242 75 -
-
kWh
-
-
kW-months/year
$242
75
MMBtu
TOTAL RECOMMENDED Savings:
$14,432
Cost:
$21,958
$9,668 157,268 $4,522 463 $242 75 $9,668
157,268
kWh
$4,522
463
kW-months/year
$242
75
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas