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IAC Assessment: IA0559
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IAC Assessment: IA0559
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IAC Center Iowa State University
Assessment Year 2016
Principal Product metal parts
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3449 - Miscellaneous Metal Work
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 59,800
Annual Production 1,200,000 Units
Production Hrs. Annual 4,992
Location (State) SD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $39,922 1,161,752 kWh $0.03
Electricity Demand $60,611 4,428 kW-months/year $13.69
Natural Gas $6,534 1,116 MMBtu $5.85
TOTAL ENERGY COSTS $107,067
RECOMMENDED SAVINGS* $16,879 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,263
Cost:
$19,592
$6,122 178,515 $6,141 446 $6,122
178,515
kWh
$6,141
446
kW-months/year
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,791
Cost:
$384
$913 26,554 $878 64 $913
26,554
kWh
$878
64
kW-months/year
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,378
Cost:
$2,300
$717 20,894 $661 48 $717
20,894
kWh
$661
48
kW-months/year
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$673
Cost:
$30
$342 9,984 $331 24 $342
9,984
kWh
$331
24
kW-months/year
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$774
Cost:
$660
$394 11,488 $380 29 $394
11,488
kWh
$380
29
kW-months/year
TOTAL RECOMMENDED Savings:
$16,879
Cost:
$22,966
$8,488 247,435 $8,391 611 $8,488
247,435
kWh
$8,391
611
kW-months/year
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand