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IAC Assessment: IA0565
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IAC Assessment: IA0565
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IAC Center Iowa State University
Assessment Year 2016
Principal Product Agricultural Steel Products
NAICS 333111 - Farm Machinery and Equipment Manufacturing
SIC 3523 - Farm Machinery And Equipment
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 700,000
Annual Production 120,000,000 Pounds
Production Hrs. Annual 4,590
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $423,403 10,706,830 kWh $0.04
Electricity Demand $140,273 27,876 kW-months/year $5.03
Electricity Fees $9,174 - $ -
Natural Gas $37,526 10,501 MMBtu $3.57
LPG $99,911 14,536 MMBtu $6.87
TOTAL ENERGY COSTS $710,287
RECOMMENDED SAVINGS* $66,553 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,792
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$54,062
Cost:
$60,264
$40,014 1,047,405 $14,048 2,794 - - $40,014
1,047,405
kWh
$14,048
2,794
kW-months/year
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,083
Cost:
$5,550
$3,083 80,704 - - - - $3,083
80,704
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,616
Cost:
$5,218
$1,924 50,424 $692 138 - - $1,924
50,424
kWh
$692
138
kW-months/year
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,371
Cost:
$500
$1,771 46,360 $600 121 - - $1,771
46,360
kWh
$600
121
kW-months/year
-
-
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,846
Cost:
$2,352
- - - - $1,846 517 -
-
kWh
-
-
kW-months/year
$1,846
517
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,529
Cost:
$165
$1,139 29,788 $390 78 - - $1,139
29,788
kWh
$390
78
kW-months/year
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,046
Cost:
$70
$794 20,790 $252 51 - - $794
20,790
kWh
$252
51
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$66,553
Cost:
$74,119
$48,725 1,275,471 $15,982 3,181 $1,846 517 $48,725
1,275,471
kWh
$15,982
3,181
kW-months/year
$1,846
517
MMBtu
TOTAL IMPLEMENTED Savings:
$6,792
Cost:
$3,087
$3,704 96,938 $1,242 250 $1,846 517 $3,704
96,938
kWh
$1,242
250
kW-months/year
$1,846
517
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas