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IAC Assessment: IC0004
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IAC Assessment: IC0004
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IAC Center University of Illinois, Chicago
Assessment Year 2001
Principal Product Fabricated Metal Parts
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 280
Plant Area (Sq.Ft.) 140,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 4,590
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $101,205 2,451,054 kWh $0.04
Electricity Demand $85,752 6,792 kW-months/year $12.63
Electricity Fees $16,057 - $ -
Natural Gas $20,245 2,345 MMBtu $8.63
TOTAL ENERGY COSTS $253,009
RECOMMENDED SAVINGS* $950,692 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,962
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,919
Cost:
$1,100
$1,457 35,274 $1,462 116 - - - - - - $1,457
35,274
kWh
$1,462
116
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$730
Cost:
$3,200
$376 9,099 $354 31 - - - - - - $376
9,099
kWh
$354
31
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,217
Cost:
$65,216
$8,729 211,368 $11,488 909 - - - - - - $8,729
211,368
kWh
$11,488
909
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$826
Cost:
$2,328
$207 5,021 $88 7 $410 - - - $121 - $207
5,021
kWh
$88
7
kW-months/year
$410
-
$
-
-
$
$121
-
$
05: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$224,000
Cost:
$9,200
- - - - $163,000 - $61,000 - - - -
-
kWh
-
-
kW-months/year
$163,000
-
$
$61,000
-
$
-
-
$
06: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$702,000
Cost:
$8,500
- - - - - - $702,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$702,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$950,692
Cost:
$89,544
$10,769 260,762 $13,392 1,063 $163,410 - $763,000 - $121 - $10,769
260,762
kWh
$13,392
1,063
kW-months/year
$163,410
-
$
$763,000
-
$
$121
-
$
TOTAL IMPLEMENTED Savings:
$23,962
Cost:
$68,644
$10,393 251,663 $13,038 1,032 $410 - - - $121 - $10,393
251,663
kWh
$13,038
1,032
kW-months/year
$410
-
$
-
-
$
$121
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost