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IAC Assessment: IC0007
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IAC Assessment: IC0007
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IAC Center University of Illinois, Chicago
Assessment Year 2001
Principal Product Teflon Coated Products
NAICS n/a
SIC 3479 - Metal Coating And Allied Services
Sales $1,000,000-$5,000,000
# of Employees 50
Plant Area (Sq.Ft.) 28,000
Annual Production 250,000,000 Pieces
Production Hrs. Annual 5,486
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $46,353 1,340,858 kWh $0.03
Electricity Demand $51,881 4,257 kW-months/year $12.19
Electricity Fees $12,948 - $ -
Natural Gas $67,322 10,036 MMBtu $6.71
TOTAL ENERGY COSTS $204,204
RECOMMENDED SAVINGS* $84,092 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $55,116
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,050
Cost:
$2,125
$9,109 260,286 $6,941 569 - - - - - - - - $9,109
260,286
kWh
$6,941
569
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,195
Cost:
$25,250
- - - - $10,195 1,520 - - - - - - -
-
kWh
-
-
kW-months/year
$10,195
1,520
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$3,066
Cost:
$195
- - - - $3,066 457 - - - - - - -
-
kWh
-
-
kW-months/year
$3,066
457
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,387
Cost:
$18,965
$1,808 51,663 $1,579 130 - - - - - - - - $1,808
51,663
kWh
$1,579
130
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$94
Cost:
$372
$39 1,106 $55 5 - - - - - - - - $39
1,106
kWh
$55
5
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$6,200
Cost:
$1,800
- - - - - - $6,200 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,200
-
lb
-
-
$
-
-
$
07: 4.1140 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$9,100
Cost:
$35,000
- - - - - - - - $9,100 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$9,100
-
$
-
-
$
08: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$36,000
Cost:
$4,400
- - - - - - - - - - $36,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$36,000
-
$
TOTAL RECOMMENDED Savings:
$84,092
Cost:
$88,107
$10,956 313,055 $8,575 704 $13,261 1,977 $6,200 - $9,100 - $36,000 - $10,956
313,055
kWh
$8,575
704
kW-months/year
$13,261
1,977
MMBtu
$6,200
-
lb
$9,100
-
$
$36,000
-
$
TOTAL IMPLEMENTED Savings:
$55,116
Cost:
$6,720
$9,109 260,286 $6,941 569 $3,066 457 - - - - $36,000 - $9,109
260,286
kWh
$6,941
569
kW-months/year
$3,066
457
MMBtu
-
-
lb
-
-
$
$36,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes