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IAC Assessment: IC0010
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IAC Assessment: IC0010
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IAC Center University of Illinois, Chicago
Assessment Year 2001
Principal Product Speed Changers and Gears
NAICS n/a
SIC 3566 - Speed Changers, Drives, And Gears
Sales $10,000,000-$50,000,000
# of Employees 141
Plant Area (Sq.Ft.) 277,000
Annual Production 100,000 Pieces
Production Hrs. Annual 6,120
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $264,067 6,674,043 kWh $0.04
Electricity Demand $133,129 12,531 kW-months/year $10.62
Electricity Fees $73,905 - $ -
Natural Gas $313,677 76,942 MMBtu $4.08
TOTAL ENERGY COSTS $901,934
RECOMMENDED SAVINGS* $315,011 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,700
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ MMBtu $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,637
Cost:
$8,900
$18,637 278,172 - - - - - - - - $18,637
278,172
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,908
Cost:
$245
$1,908 28,472 - - - - - - - - $1,908
28,472
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,511
Cost:
$4,312
- - $2,511 615 - - - - - - -
-
kWh
$2,511
615
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,703
Cost:
$21,377
$2,685 40,078 - - $18 - - - - - $2,685
40,078
kWh
-
-
MMBtu
$18
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$552
Cost:
$1,250
$253 3,784 - - $198 - - - $101 - $253
3,784
kWh
-
-
MMBtu
$198
-
$
-
-
$
$101
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$35,700
Cost:
$178,925
$38,540 575,220 - - $(-2,840) - - - - - $38,540
575,220
kWh
-
-
MMBtu
$(-2,840)
-
$
-
-
$
-
-
$
07: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$45,000
Cost:
$9,500
- - - - $39,000 - $6,000 - - - -
-
kWh
-
-
MMBtu
$39,000
-
$
$6,000
-
$
-
-
$
08: 4.4260 MODIFY WORKLOAD Savings:
$208,000
Cost:
$57,400
- - - - $208,000 - - - - - -
-
kWh
-
-
MMBtu
$208,000
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$315,011
Cost:
$281,909
$62,023 925,726 $2,511 615 $244,376 - $6,000 - $101 - $62,023
925,726
kWh
$2,511
615
MMBtu
$244,376
-
$
$6,000
-
$
$101
-
$
TOTAL IMPLEMENTED Savings:
$66,700
Cost:
$23,962
$18,890 281,956 $2,511 615 $39,198 - $6,000 - $101 - $18,890
281,956
kWh
$2,511
615
MMBtu
$39,198
-
$
$6,000
-
$
$101
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $ $ $
Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost