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IAC Assessment: IC0014
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IAC Assessment: IC0014
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IAC Center University of Illinois, Chicago
Assessment Year 2001
Principal Product Forged Steel
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 64
Plant Area (Sq.Ft.) 100,000
Annual Production 14,000,000 Pounds
Production Hrs. Annual 2,295
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $66,484 2,116,189 kWh $0.03
Electricity Demand $74,394 6,115 kW-months/year $12.17
Electricity Fees $17,179 - $ -
Natural Gas $865,822 203,418 MMBtu $4.26
TOTAL ENERGY COSTS $1,131,240
RECOMMENDED SAVINGS* $24,970 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,973
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,265
Cost:
$1,530
$2,947 75,557 $4,318 355 - - - - - - $2,947
75,557
kWh
$4,318
355
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$160
Cost:
$150
$61 1,563 $99 1 - - - - - - $61
1,563
kWh
$99
1
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$444
Cost:
$968
$107 2,754 $46 4 - - $217 - $74 - $107
2,754
kWh
$46
4
kW-months/year
-
-
MMBtu
$217
-
$
$74
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,536
Cost:
$9,420
$817 20,939 $708 58 - - $11 - - - $817
20,939
kWh
$708
58
kW-months/year
-
-
MMBtu
$11
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$857
Cost:
$907
$710 18,214 $147 12 - - - - - - $710
18,214
kWh
$147
12
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$12,728
Cost:
$6,351
- - - - $12,728 2,988 - - - - -
-
kWh
-
-
kW-months/year
$12,728
2,988
MMBtu
-
-
$
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,980
Cost:
$5,760
- - - - $1,980 465 - - - - -
-
kWh
-
-
kW-months/year
$1,980
465
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$24,970
Cost:
$25,086
$4,642 119,027 $5,318 430 $14,708 3,453 $228 - $74 - $4,642
119,027
kWh
$5,318
430
kW-months/year
$14,708
3,453
MMBtu
$228
-
$
$74
-
$
TOTAL IMPLEMENTED Savings:
$21,973
Cost:
$13,641
$2,947 75,557 $4,318 355 $14,708 3,453 - - - - $2,947
75,557
kWh
$4,318
355
kW-months/year
$14,708
3,453
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost