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IAC Assessment: IC0026
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IAC Assessment: IC0026
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IAC Center University of Illinois, Chicago
Assessment Year 2002
Principal Product Electropolishing
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 40,000
Annual Production 55,000,000 Pounds
Production Hrs. Annual 6,120
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $141,934 2,774,018 kWh $0.05
Electricity Demand $30,678 27,613 kW-months/year $1.11
Electricity Fees $30,879 - $ -
Natural Gas $103,625 12,044 MMBtu $8.60
TOTAL ENERGY COSTS $534,716
RECOMMENDED SAVINGS* $294,926 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $78,947
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$945
Cost:
$8,326
$814 12,313 $60 54 $9 - - - $62 - $814
12,313
kWh
$60
54
kW-months/year
$9
-
$
-
-
$
$62
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,379
Cost:
$25,075
$8,223 125,252 $273 246 $518 - - - $1,365 - $8,223
125,252
kWh
$273
246
kW-months/year
$518
-
$
-
-
$
$1,365
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$102
Cost:
$150
$94 1,435 $8 7 - - - - - - $94
1,435
kWh
$8
7
kW-months/year
-
-
$
-
-
$
-
-
$
04: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$205,600
Cost:
$100,000
- - - - $205,600 - - - - - -
-
kWh
-
-
kW-months/year
$205,600
-
$
-
-
$
-
-
$
05: 4.426 MODIFY WORKLOAD Savings:
$77,900
Cost:
$23,900
- - - - $77,100 - $800 - - - -
-
kWh
-
-
kW-months/year
$77,100
-
$
$800
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$294,926
Cost:
$157,451
$9,131 139,000 $341 307 $283,227 - $800 - $1,427 - $9,131
139,000
kWh
$341
307
kW-months/year
$283,227
-
$
$800
-
$
$1,427
-
$
TOTAL IMPLEMENTED Savings:
$78,947
Cost:
$32,376
$908 13,748 $68 61 $77,109 - $800 - $62 - $908
13,748
kWh
$68
61
kW-months/year
$77,109
-
$
$800
-
$
$62
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost