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IAC Assessment: IC0028
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IAC Assessment: IC0028
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IAC Center University of Illinois, Chicago
Assessment Year 2002
Principal Product Non-Clay Refractories
NAICS n/a
SIC 3297 - Nonclay Refractories
Sales $1,000,000-$5,000,000
# of Employees 32
Plant Area (Sq.Ft.) 56,000
Annual Production 875,000 Pounds
Production Hrs. Annual 2,080
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $26,972 964,920 kWh $0.03
Electricity Demand $49,385 4,050 kW-months/year $12.19
Electricity Fees $4,160 - $ -
Natural Gas $66,005 20,011 MMBtu $3.30
TOTAL ENERGY COSTS $158,544
RECOMMENDED SAVINGS* $40,006 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,084
Cost:
$1,600
$963 30,132 $2,121 174 - - - - - - $963
30,132
kWh
$2,121
174
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$624
Cost:
-
$174 5,431 $450 37 - - - - - - $174
5,431
kWh
$450
37
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,369
Cost:
$4,933
$492 15,375 $721 59 $120 - - - $36 - $492
15,375
kWh
$721
59
kW-months/year
$120
-
$
-
-
$
$36
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,993
Cost:
$26,387
$1,370 42,806 $3,011 247 $112 - - - $500 - $1,370
42,806
kWh
$3,011
247
kW-months/year
$112
-
$
-
-
$
$500
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$746
Cost:
$1,370
$565 17,657 $181 15 - - - - - - $565
17,657
kWh
$181
15
kW-months/year
-
-
$
-
-
$
-
-
$
06: 4.4260 MODIFY WORKLOAD Savings:
$29,190
Cost:
$29,765
- - - - $11,430 - $17,760 - - - -
-
kWh
-
-
kW-months/year
$11,430
-
$
$17,760
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$40,006
Cost:
$64,055
$3,564 111,401 $6,484 532 $11,662 - $17,760 - $536 - $3,564
111,401
kWh
$6,484
532
kW-months/year
$11,662
-
$
$17,760
-
$
$536
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost