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| IAC Center | University of Illinois, Chicago |
|---|---|
| Assessment Year | 2002 |
| Principal Product | Grey and ductile iron castings |
| NAICS | n/a |
| SIC | 3321 - Gray And Ductile Iron Foundries |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 350 |
| Plant Area (Sq.Ft.) | 250,000 |
| Annual Production | 30,000 Tons |
| Production Hrs. Annual | 6,120 |
| Location (State) | IL |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $2,078,291 | 69,433,787 | kWh | $0.03 |
| Electricity Demand | $251,922 | 121,746 | kW-months/year | $2.07 |
| Electricity Fees | $1,249,808 | - | $ | - |
| Natural Gas | $545,002 | 102,254 | MMBtu | $5.33 |
| TOTAL ENERGY COSTS | $4,851,563 | |||
| RECOMMENDED SAVINGS* | $300,111 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $39,454 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $28,691 Cost: $123,310 |
$29,224 | 608,842 | $2,472 | 1,194 | - | - | $(-2,110) | - | $(-895) | - | - | - |
$29,224 608,842 kWh |
$2,472 1,194 kW-months/year |
- - MMBtu |
$(-2,110) - $ |
$(-895) - $ |
- - Tgal |
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| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $8,926 Cost: $61,950 |
$8,565 | 178,429 | $1,242 | 600 | - | - | $(-619) | - | $(-262) | - | - | - |
$8,565 178,429 kWh |
$1,242 600 kW-months/year |
- - MMBtu |
$(-619) - $ |
$(-262) - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $4,212 Cost: $20,124 |
$3,178 | 66,199 | $269 | 130 | - | - | $234 | - | $531 | - | - | - |
$3,178 66,199 kWh |
$269 130 kW-months/year |
- - MMBtu |
$234 - $ |
$531 - $ |
- - Tgal |
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| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $39,454 Cost: $19,500 |
$36,378 | 757,875 | $3,076 | 1,486 | - | - | - | - | - | - | - | - |
$36,378 757,875 kWh |
$3,076 1,486 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
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| 05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $15,584 Cost: $19,500 |
- | - | - | - | $15,584 | 2,886 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$15,584 2,886 MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS |
Savings: $25,500 Cost: $132,960 |
- | - | - | - | - | - | $25,500 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$25,500 - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS |
Savings: $61,700 Cost: $96,030 |
- | - | - | - | - | - | $61,700 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$61,700 - $ |
- - $ |
- - Tgal |
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| 08: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT |
Savings: $25,360 Cost: $8,080 |
- | - | - | - | - | - | $25,360 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$25,360 - $ |
- - $ |
- - Tgal |
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| 09: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS |
Savings: $90,684 Cost: $65,000 |
$(-162) | (-3,369) | $(-221) | (-107) | - | - | $91,278 | - | - | - | $(-211) | - |
$(-162) (-3,369) kWh |
$(-221) (-107) kW-months/year |
- - MMBtu |
$91,278 - $ |
- - $ |
$(-211) - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $300,111 Cost: $546,454 |
$77,183 | 1,607,976 | $6,838 | 3,303 | $15,584 | 2,886 | $201,343 | - | $(-626) | - | $(-211) | - | $77,183 1,607,976 kWh |
$6,838 3,303 kW-months/year |
$15,584 2,886 MMBtu |
$201,343 - $ |
$(-626) - $ |
$(-211) - Tgal |
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| TOTAL IMPLEMENTED |
Savings: $39,454 Cost: $19,500 |
$36,378 | 757,875 | $3,076 | 1,486 | - | - | - | - | - | - | - | - | $36,378 757,875 kWh |
$3,076 1,486 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||