Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Illinois, Chicago |
|---|---|
| Assessment Year | 2002 |
| Principal Product | Grey and ductile iron castings |
| NAICS | n/a |
| SIC | 3321 - Gray And Ductile Iron Foundries |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 350 |
| Plant Area (Sq.Ft.) | 250,000 |
| Annual Production | 30,000 Tons |
| Production Hrs. Annual | 6,120 |
| Location (State) | IL |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $2,078,291 | 69,433,787 | kWh | $0.03 |
| Electricity Demand | $251,922 | 121,746 | kW-months/year | $2.07 |
| Electricity Fees | $1,249,808 | - | $ | - |
| Natural Gas | $545,002 | 102,254 | MMBtu | $5.33 |
| TOTAL ENERGY COSTS | $4,851,563 | |||
| RECOMMENDED SAVINGS* | $300,111 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $39,454 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $28,691 Cost: $123,310 |
$29,224 | 608,842 | $2,472 | 1,194 | - | - | $(-2,110) | - | $(-895) | - | - | - |
$29,224 608,842 kWh |
$2,472 1,194 kW-months/year |
- - MMBtu |
$(-2,110) - $ |
$(-895) - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $8,926 Cost: $61,950 |
$8,565 | 178,429 | $1,242 | 600 | - | - | $(-619) | - | $(-262) | - | - | - |
$8,565 178,429 kWh |
$1,242 600 kW-months/year |
- - MMBtu |
$(-619) - $ |
$(-262) - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $4,212 Cost: $20,124 |
$3,178 | 66,199 | $269 | 130 | - | - | $234 | - | $531 | - | - | - |
$3,178 66,199 kWh |
$269 130 kW-months/year |
- - MMBtu |
$234 - $ |
$531 - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $39,454 Cost: $19,500 |
$36,378 | 757,875 | $3,076 | 1,486 | - | - | - | - | - | - | - | - |
$36,378 757,875 kWh |
$3,076 1,486 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $15,584 Cost: $19,500 |
- | - | - | - | $15,584 | 2,886 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$15,584 2,886 MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS |
Savings: $25,500 Cost: $132,960 |
- | - | - | - | - | - | $25,500 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$25,500 - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS |
Savings: $61,700 Cost: $96,030 |
- | - | - | - | - | - | $61,700 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$61,700 - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT |
Savings: $25,360 Cost: $8,080 |
- | - | - | - | - | - | $25,360 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$25,360 - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS |
Savings: $90,684 Cost: $65,000 |
$(-162) | (-3,369) | $(-221) | (-107) | - | - | $91,278 | - | - | - | $(-211) | - |
$(-162) (-3,369) kWh |
$(-221) (-107) kW-months/year |
- - MMBtu |
$91,278 - $ |
- - $ |
$(-211) - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $300,111 Cost: $546,454 |
$77,183 | 1,607,976 | $6,838 | 3,303 | $15,584 | 2,886 | $201,343 | - | $(-626) | - | $(-211) | - | $77,183 1,607,976 kWh |
$6,838 3,303 kW-months/year |
$15,584 2,886 MMBtu |
$201,343 - $ |
$(-626) - $ |
$(-211) - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $39,454 Cost: $19,500 |
$36,378 | 757,875 | $3,076 | 1,486 | - | - | - | - | - | - | - | - | $36,378 757,875 kWh |
$3,076 1,486 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||