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IAC Assessment: IC0035
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IAC Assessment: IC0035
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IAC Center University of Illinois, Chicago
Assessment Year 2002
Principal Product Metal Fasteners
NAICS n/a
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $50,000,000-$100,000,000
# of Employees 110
Plant Area (Sq.Ft.) 233,300
Annual Production 178,000,000 Pieces
Production Hrs. Annual 6,120
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $217,718 5,005,025 kWh $0.04
Electricity Demand $49,594 13,814 kW-months/year $3.59
Electricity Fees $74,908 - $ -
Natural Gas $308,262 46,885 MMBtu $6.57
TOTAL ENERGY COSTS $384,458
RECOMMENDED SAVINGS* $107,686 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $50,124
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$3,252
Cost:
$1,500
- - - - $3,252 495 - - - - - - -
-
kWh
-
-
kW-months/year
$3,252
495
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$12,947
Cost:
$2,657
- - - - $12,947 1,972 - - - - - - -
-
kWh
-
-
kW-months/year
$12,947
1,972
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$11,300
Cost:
$7,092
- - - - $11,300 1,720 - - - - - - -
-
kWh
-
-
kW-months/year
$11,300
1,720
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,174
Cost:
$1,400
$6,431 105,417 $743 207 - - - - - - - - $6,431
105,417
kWh
$743
207
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,103
Cost:
$83,780
$25,233 413,663 $2,912 811 - - $(-1,434) - - - $(-608) - $25,233
413,663
kWh
$2,912
811
kW-months/year
-
-
MMBtu
$(-1,434)
-
$
-
-
$
$(-608)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,785
Cost:
$2,130
$872 14,296 $70 20 - - $614 - - - $229 - $872
14,296
kWh
$70
20
kW-months/year
-
-
MMBtu
$614
-
$
-
-
$
$229
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$9,366
Cost:
$6,890
$9,032 148,068 $334 93 - - - - - - - - $9,032
148,068
kWh
$334
93
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$6,977
Cost:
$4,813
$4,853 79,552 $894 249 - - $257 - - - $973 - $4,853
79,552
kWh
$894
249
kW-months/year
-
-
MMBtu
$257
-
$
-
-
$
$973
-
$
09: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$97
Cost:
$120
- - - - - - - - - - $97 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$97
-
$
10: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$4,000
Cost:
$3,500
- - - - - - - - - - $4,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$4,000
-
$
11: 4.515 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$4,885
Cost:
$3,000
- - - - - - - - $4,885 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$4,885
-
$
-
-
$
12: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$19,800
Cost:
$8,785
- - - - - - $3,700 - $16,100 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,700
-
$
$16,100
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$107,686
Cost:
$125,667
$46,421 760,996 $4,953 1,380 $27,499 4,187 $3,137 - $20,985 - $4,691 - $46,421
760,996
kWh
$4,953
1,380
kW-months/year
$27,499
4,187
MMBtu
$3,137
-
$
$20,985
-
$
$4,691
-
$
TOTAL IMPLEMENTED Savings:
$50,124
Cost:
$94,870
$30,086 493,215 $3,806 1,060 $12,947 1,972 $(-1,177) - - - $4,462 - $30,086
493,215
kWh
$3,806
1,060
kW-months/year
$12,947
1,972
MMBtu
$(-1,177)
-
$
-
-
$
$4,462
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost