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IAC Assessment: IC0036
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IAC Assessment: IC0036
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IAC Center University of Illinois, Chicago
Assessment Year 2002
Principal Product Plastic Packaging Film, Coated and Laminated
NAICS n/a
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 76,000
Annual Production 11,519,000 Pounds
Production Hrs. Annual 7,368
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $267,010 5,504,246 kWh $0.05
Electricity Demand $94,126 12,667 kW-months/year $7.43
Electricity Fees $39,655 - $ -
Natural Gas $375,259 69,183 MMBtu $5.42
TOTAL ENERGY COSTS $827,674
RECOMMENDED SAVINGS* $205,378 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $144,357
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,908
Cost:
$13,275
$4,340 78,911 $958 129 - - $(-274) - - - $(-116) - - - $4,340
78,911
kWh
$958
129
kW-months/year
-
-
MMBtu
$(-274)
-
$
-
-
$
$(-116)
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,335
Cost:
$22,479
$5,173 94,053 $1,138 153 - - $(-24) - - - $48 - - - $5,173
94,053
kWh
$1,138
153
kW-months/year
-
-
MMBtu
$(-24)
-
$
-
-
$
$48
-
$
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,457
Cost:
$2,900
$4,473 81,348 $984 133 - - - - - - - - - - $4,473
81,348
kWh
$984
133
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$33,201
Cost:
$53,875
$12,658 230,139 $(-557) (-75) $21,100 3,893 - - - - - - - - $12,658
230,139
kWh
$(-557)
(-75)
kW-months/year
$21,100
3,893
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
05: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,686
Cost:
$582
- - - - $1,686 311 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,686
311
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
06: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$50,899
Cost:
$6,720
- - - - $50,899 9,391 - - - - - - - - -
-
kWh
-
-
kW-months/year
$50,899
9,391
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
07: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$14,346
Cost:
$7,100
- - - - $14,346 2,647 - - - - - - - - -
-
kWh
-
-
kW-months/year
$14,346
2,647
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
08: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$54,800
Cost:
$9,262
- - - - - - $12,300 - $42,500 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,300
-
$
$42,500
-
$
-
-
$
-
-
Tgal
09: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$33,746
Cost:
$19,500
$(-56) (-1,011) $(-238) (-32) - - $34,218 - - - - - $(-178) - $(-56)
(-1,011)
kWh
$(-238)
(-32)
kW-months/year
-
-
MMBtu
$34,218
-
$
-
-
$
-
-
$
$(-178)
-
Tgal
TOTAL RECOMMENDED Savings:
$205,378
Cost:
$135,693
$26,588 483,440 $2,285 308 $88,031 16,242 $46,220 - $42,500 - $(-68) - $(-178) - $26,588
483,440
kWh
$2,285
308
kW-months/year
$88,031
16,242
MMBtu
$46,220
-
$
$42,500
-
$
$(-68)
-
$
$(-178)
-
Tgal
TOTAL IMPLEMENTED Savings:
$144,357
Cost:
$72,757
$17,131 311,487 $427 58 $71,999 13,284 $12,300 - $42,500 - - - - - $17,131
311,487
kWh
$427
58
kW-months/year
$71,999
13,284
MMBtu
$12,300
-
$
$42,500
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption