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IAC Assessment: IC0039
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IAC Assessment: IC0039
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IAC Center University of Illinois, Chicago
Assessment Year 2002
Principal Product Offset Magazine Printing
NAICS n/a
SIC 2752 - Commercial Printing, Lithographic
Sales $50,000,000-$100,000,000
# of Employees 560
Plant Area (Sq.Ft.) 520,000
Annual Production 7,000,000 Tons
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,256,677 28,682,687 kWh $0.04
Electricity Demand $217,627 58,189 kW-months/year $3.74
Electricity Fees $853,626 - $ -
Natural Gas $380,268 79,739 MMBtu $4.77
TOTAL ENERGY COSTS $2,687,922
RECOMMENDED SAVINGS* $972,474 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,028
Cost:
$35,111
$8,715 150,261 $771 206 - - - - $1,542 - $8,715
150,261
kWh
$771
206
kW-months/year
-
-
$
-
-
$
$1,542
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$20,052
Cost:
$165
$17,027 293,565 $1,761 470 $217 - - - $1,047 - $17,027
293,565
kWh
$1,761
470
kW-months/year
$217
-
$
-
-
$
$1,047
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,430
Cost:
$1,980
$1,649 28,437 $524 140 - - - - $257 - $1,649
28,437
kWh
$524
140
kW-months/year
-
-
$
-
-
$
$257
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$14,479
Cost:
$2,000
$13,039 224,803 $1,440 385 - - - - - - $13,039
224,803
kWh
$1,440
385
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$19,557
Cost:
$8,250
$13,566 223,892 $5,991 1,602 - - - - - - $13,566
223,892
kWh
$5,991
1,602
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,479
Cost:
$7,150
$3,153 54,363 $326 87 - - - - - - $3,153
54,363
kWh
$326
87
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,070
Cost:
$4,100
$16,602 286,229 $1,468 392 - - - - - - $16,602
286,229
kWh
$1,468
392
kW-months/year
-
-
$
-
-
$
-
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$7,379
Cost:
$11,000
$6,688 115,315 $691 185 - - - - - - $6,688
115,315
kWh
$691
185
kW-months/year
-
-
$
-
-
$
-
-
$
09: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$876,000
Cost:
$690,000
- - - - - - $876,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$876,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$972,474
Cost:
$759,756
$80,439 1,376,865 $12,972 3,467 $217 - $876,000 - $2,846 - $80,439
1,376,865
kWh
$12,972
3,467
kW-months/year
$217
-
$
$876,000
-
$
$2,846
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost