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IAC Assessment: IC0041
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IAC Assessment: IC0041
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IAC Center University of Illinois, Chicago
Assessment Year 2002
Principal Product Folding Cartons
NAICS n/a
SIC 2657 - Folding Paperboard Boxes
Sales $50,000,000-$100,000,000
# of Employees 186
Plant Area (Sq.Ft.) 220,000
Annual Production 40,000,000 Tons
Production Hrs. Annual 6,624
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $432,128 8,293,446 kWh $0.05
Electricity Demand $64,522 17,973 kW-months/year $3.59
Electricity Fees $35,216 - $ -
Natural Gas $160,587 21,502 MMBtu $7.47
TOTAL ENERGY COSTS $696,738
RECOMMENDED SAVINGS* $156,424 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,048
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,772
Cost:
$18,245
$3,506 62,593 $411 114 - - $98 - - - $757 - $3,506
62,593
kWh
$411
114
kW-months/year
-
-
MMBtu
$98
-
$
-
-
$
$757
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,230
Cost:
$1,440
$179 3,188 $16 4 - - $623 - - - $412 - $179
3,188
kWh
$16
4
kW-months/year
-
-
MMBtu
$623
-
$
-
-
$
$412
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$569
Cost:
$1,827
$532 9,497 $37 10 - - - - - - - - $532
9,497
kWh
$37
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,577
Cost:
$10,720
$2,309 41,242 $268 75 - - - - - - - - $2,309
41,242
kWh
$268
75
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,918
Cost:
$5,000
$7,094 126,699 $824 230 - - - - - - - - $7,094
126,699
kWh
$824
230
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,358
Cost:
$8,500
- - - - $9,358 1,253 - - - - - - -
-
kWh
-
-
kW-months/year
$9,358
1,253
MMBtu
-
-
$
-
-
$
-
-
$
07: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$16,000
Cost:
$8,000
- - - - - - - - $16,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$16,000
-
$
-
-
$
08: 4.522 MODIFY STORAGE SPACE TO AVOID RENTAL OF A WAREHOUSE Savings:
$114,000
Cost:
$335,000
- - - - - - - - $114,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$114,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$156,424
Cost:
$388,732
$13,620 243,219 $1,556 433 $9,358 1,253 $721 - $130,000 - $1,169 - $13,620
243,219
kWh
$1,556
433
kW-months/year
$9,358
1,253
MMBtu
$721
-
$
$130,000
-
$
$1,169
-
$
TOTAL IMPLEMENTED Savings:
$38,048
Cost:
$39,745
$10,600 189,292 $1,235 344 $9,358 1,253 $98 - $16,000 - $757 - $10,600
189,292
kWh
$1,235
344
kW-months/year
$9,358
1,253
MMBtu
$98
-
$
$16,000
-
$
$757
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost