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IAC Assessment: IC0047
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IAC Assessment: IC0047
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IAC Center University of Illinois, Chicago
Assessment Year 2002
Principal Product Metal Bars, Joists and Other Assorted Shapes
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 32
Plant Area (Sq.Ft.) 42,500
Annual Production 23,000,000 Pounds
Production Hrs. Annual 2,550
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $35,202 401,350 kWh $0.09
Electricity Fees $1,533 - $ -
Natural Gas $18,748 3,361 MMBtu $5.58
TOTAL ENERGY COSTS $(-254,857)
RECOMMENDED SAVINGS* $4,815 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,680
#|Description Savings
Cost
Status Electricity Usage Personnel Changes Ancillary Material Cost Electricity Usage Personnel Changes Ancillary Material Cost
$ kWh $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$958
Cost:
$6,822
$830 9,431 $18 - $110 - $830
9,431
kWh
$18
-
$
$110
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$668
Cost:
$3,685
$623 7,102 - - $45 - $623
7,102
kWh
-
-
$
$45
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,404
Cost:
$1,215
$1,404 15,961 - - - - $1,404
15,961
kWh
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$358
Cost:
$900
$358 4,051 - - - - $358
4,051
kWh
-
-
$
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$467
Cost:
-
$467 5,309 - - - - $467
5,309
kWh
-
-
$
-
-
$
06: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$960
Cost:
$160
- - $960 - - - -
-
kWh
$960
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$4,815
Cost:
$12,782
$3,682 41,854 $978 - $155 - $3,682
41,854
kWh
$978
-
$
$155
-
$
TOTAL IMPLEMENTED Savings:
$3,680
Cost:
$9,097
$2,592 29,443 $978 - $110 - $2,592
29,443
kWh
$978
-
$
$110
-
$
Savings
Cost
$ kWh $ $ $ $
Electricity Usage Personnel Changes Ancillary Material Cost Electricity Usage Personnel Changes Ancillary Material Cost