IAC logo
IAC Assessment: IC0049
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0049
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Illinois, Chicago
Assessment Year 2003
Principal Product Zinc, Aluminum and Magnesium Die Castings
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3364 - Nonferrous Die-casting Exc. Aluminum
Sales $50,000,000-$100,000,000
# of Employees 120
Plant Area (Sq.Ft.) 110,340
Annual Production 1,397,000 Pounds
Production Hrs. Annual 3,060
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $202,475 6,008,637 kWh $0.03
Electricity Demand $172,275 12,195 kW-months/year $14.13
Electricity Fees $81,756 - $ -
Natural Gas $351,471 53,783 MMBtu $6.53
TOTAL ENERGY COSTS $571,877
RECOMMENDED SAVINGS* $126,944 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,074
Cost:
$11,051
$4,318 105,318 - - $2,756 422 - - - - - - $4,318
105,318
kWh
-
-
kW-months/year
$2,756
422
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,672
Cost:
$2,348
- - - - $1,672 256 - - - - - - -
-
kWh
-
-
kW-months/year
$1,672
256
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$14,194
Cost:
$33,428
$4,241 172,697 $9,953 704 - - - - - - - - $4,241
172,697
kWh
$9,953
704
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,069
Cost:
$1,299
$273 6,658 $129 9 - - $267 - - - $400 - $273
6,658
kWh
$129
9
kW-months/year
-
-
MMBtu
$267
-
$
-
-
$
$400
-
$
05: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$60,387
Cost:
$190,035
$(-15,513) (-378,360) $(-11,530) (-916) $82,006 14,578 - - - - $5,424 - $(-15,513)
(-378,360)
kWh
$(-11,530)
(-916)
kW-months/year
$82,006
14,578
MMBtu
-
-
$
-
-
$
$5,424
-
$
06: 2.2514 COVER OPEN TANKS Savings:
$22,621
Cost:
$19,645
$2,810 68,530 - - $19,811 3,034 - - - - - - $2,810
68,530
kWh
-
-
kW-months/year
$19,811
3,034
MMBtu
-
-
$
-
-
$
-
-
$
07: 4.444 INSTALL SYSTEM TO COLLECT SCRAP Savings:
$16,357
Cost:
$24,000
- - - - - - $16,357 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,357
-
$
-
-
$
-
-
$
08: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$3,570
Cost:
-
- - - - - - - - $3,570 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$3,570
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$126,944
Cost:
$281,806
$(-3,871) (-25,157) $(-1,448) (-203) $106,245 18,290 $16,624 - $3,570 - $5,824 - $(-3,871)
(-25,157)
kWh
$(-1,448)
(-203)
kW-months/year
$106,245
18,290
MMBtu
$16,624
-
$
$3,570
-
$
$5,824
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost