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IAC Assessment: IC0050
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IAC Assessment: IC0050
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IAC Center University of Illinois, Chicago
Assessment Year 2003
Principal Product Iron Castings
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $1,000,000-$5,000,000
# of Employees 45
Plant Area (Sq.Ft.) 50,000
Annual Production 2,000 Pieces
Production Hrs. Annual 4,250
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $80,226 2,264,485 kWh $0.04
Electricity Demand $43,075 13,510 kW-months/year $3.19
Electricity Fees $27,374 - $ -
Natural Gas $34,826 5,404 MMBtu $6.44
TOTAL ENERGY COSTS $238,334
RECOMMENDED SAVINGS* $76,663 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,686
Cost:
$5,950
$1,321 37,755 $331 123 - - $1 - $33 - $1,321
37,755
kWh
$331
123
kW-months/year
-
-
MMBtu
$1
-
$
$33
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$763
Cost:
$1,874
$256 7,323 $27 10 - - $293 - $187 - $256
7,323
kWh
$27
10
kW-months/year
-
-
MMBtu
$293
-
$
$187
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,932
Cost:
$2,500
$5,688 162,643 $1,244 459 - - - - - - $5,688
162,643
kWh
$1,244
459
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,218
Cost:
$3,335
$1,143 32,656 $75 28 - - - - - - $1,143
32,656
kWh
$75
28
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,156
Cost:
$610
$949 27,108 $207 77 - - - - - - $949
27,108
kWh
$207
77
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,173
Cost:
$1,520
$1,513 43,272 $660 244 - - - - - - $1,513
43,272
kWh
$660
244
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,130
Cost:
$6,689
- - - - $3,130 486 - - - - -
-
kWh
-
-
kW-months/year
$3,130
486
MMBtu
-
-
$
-
-
$
08: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$59,605
Cost:
$227,720
- - - - - - $59,605 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$59,605
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$76,663
Cost:
$250,198
$10,870 310,757 $2,544 941 $3,130 486 $59,899 - $220 - $10,870
310,757
kWh
$2,544
941
kW-months/year
$3,130
486
MMBtu
$59,899
-
$
$220
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost