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IAC Assessment: IC0054
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IAC Assessment: IC0054
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IAC Center University of Illinois, Chicago
Assessment Year 2003
Principal Product Cast Polyurethane Parts
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 75
Plant Area (Sq.Ft.) 50,000
Annual Production 400,000 Pounds
Production Hrs. Annual 5,464
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $38,934 1,106,640 kWh $0.04
Electricity Demand $31,775 2,596 kW-months/year $12.24
Electricity Fees $4,641 - $ -
Natural Gas $62,838 9,585 MMBtu $6.56
TOTAL ENERGY COSTS $156,636
RECOMMENDED SAVINGS* $11,705 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $358
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$358
Cost:
$1,074
$205 5,707 $153 13 - - - - $205
5,707
kWh
$153
13
kW-months/year
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,888
Cost:
$7,452
$1,264 35,112 $942 77 $(-266) - $(-52) - $1,264
35,112
kWh
$942
77
kW-months/year
$(-266)
-
$
$(-52)
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,471
Cost:
$1,000
$839 23,355 $632 52 - - - - $839
23,355
kWh
$632
52
kW-months/year
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$808
Cost:
$2,002
$428 11,884 $380 31 - - - - $428
11,884
kWh
$380
31
kW-months/year
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$192
Cost:
$150
$76 2,114 $116 10 - - - - $76
2,114
kWh
$116
10
kW-months/year
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,988
Cost:
$19,296
$3,175 88,173 $2,371 194 $142 - $1,300 - $3,175
88,173
kWh
$2,371
194
kW-months/year
$142
-
$
$1,300
-
$
TOTAL RECOMMENDED Savings:
$11,705
Cost:
$30,974
$5,987 166,345 $4,594 377 $(-124) - $1,248 - $5,987
166,345
kWh
$4,594
377
kW-months/year
$(-124)
-
$
$1,248
-
$
TOTAL IMPLEMENTED Savings:
$358
Cost:
$1,074
$205 5,707 $153 13 - - - - $205
5,707
kWh
$153
13
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost