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IAC Assessment: IC0070
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IAC Assessment: IC0070
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IAC Center University of Illinois, Chicago
Assessment Year 2003
Principal Product Portable Fans and Heaters
NAICS 333612 - Speed Changer, Industrial High-Speed Drive, and Gear Manufacturing
SIC 3566 - Speed Changers, Drives, And Gears
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 428,000
Annual Production 4,000,000 Pieces
Production Hrs. Annual 6,120
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $253,897 8,729,852 kWh $0.03
Electricity Demand $61,072 17,012 kW-months/year $3.59
Electricity Fees $293,010 - $ -
Natural Gas $258,877 54,797 MMBtu $4.72
TOTAL ENERGY COSTS $866,856
RECOMMENDED SAVINGS* $270,257 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $114,500
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,895
Cost:
$46,610
$19,136 308,650 $1,518 423 - - $(-1,205) - $(-554) - $19,136
308,650
kWh
$1,518
423
kW-months/year
-
-
MMBtu
$(-1,205)
-
$
$(-554)
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,127
Cost:
$2,716
$701 11,300 $124 16 - - $178 - $124 - $701
11,300
kWh
$124
16
kW-months/year
-
-
MMBtu
$178
-
$
$124
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$8,874
Cost:
$22,864
$8,669 139,829 $205 57 - - - - - - $8,669
139,829
kWh
$205
57
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$51,638
Cost:
$160,788
$42,670 688,063 $4,466 1,244 - - - - $4,502 - $42,670
688,063
kWh
$4,466
1,244
kW-months/year
-
-
MMBtu
-
-
$
$4,502
-
$
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,377
Cost:
-
$1,377 22,210 - - - - - - - - $1,377
22,210
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$56,367
Cost:
$4,200
$52,222 842,290 $4,145 1,155 - - - - - - $52,222
842,290
kWh
$4,145
1,155
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$58,133
Cost:
-
$58,133 937,629 - - - - - - - - $58,133
937,629
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$73,846
Cost:
$613,200
- - - - $73,846 15,769 - - - - -
-
kWh
-
-
kW-months/year
$73,846
15,769
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$270,257
Cost:
$850,378
$182,908 2,949,971 $10,458 2,895 $73,846 15,769 $(-1,027) - $4,072 - $182,908
2,949,971
kWh
$10,458
2,895
kW-months/year
$73,846
15,769
MMBtu
$(-1,027)
-
$
$4,072
-
$
TOTAL IMPLEMENTED Savings:
$114,500
Cost:
$4,200
$110,355 1,779,919 $4,145 1,155 - - - - - - $110,355
1,779,919
kWh
$4,145
1,155
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost