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IAC Assessment: IC0073
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IAC Assessment: IC0073
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IAC Center University of Illinois, Chicago
Assessment Year 2004
Principal Product Cold Rolled Steel Strips and Bars
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3316 - Cold Finishing Of Steel Shapes
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 143,283
Annual Production 237,000,000 Pounds
Production Hrs. Annual 6,140
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $392,579 6,413,365 kWh $0.06
Electricity Demand $66,085 17,429 kW-months/year $3.79
Electricity Fees $11,304 - $ -
Natural Gas $9,599 1,504 MMBtu $6.38
TOTAL ENERGY COSTS $420,823
RECOMMENDED SAVINGS* $95,470 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $95,470
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,545
Cost:
$944
$2,147 39,645 $398 105 - - - - $2,147
39,645
kWh
$398
105
kW-months/year
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,854
Cost:
-
$3,489 57,195 $365 96 - - - - $3,489
57,195
kWh
$365
96
kW-months/year
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$25,537
Cost:
$4,300
$23,131 379,181 $2,406 635 - - - - $23,131
379,181
kWh
$2,406
635
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$46,841
Cost:
$42,958
$36,906 605,017 $4,482 1,182 $1,193 - $4,260 - $36,906
605,017
kWh
$4,482
1,182
kW-months/year
$1,193
-
$
$4,260
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,672
Cost:
$7,906
$1,169 19,131 $209 56 $25 - $269 - $1,169
19,131
kWh
$209
56
kW-months/year
$25
-
$
$269
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,725
Cost:
$4,016
$1,667 27,485 $58 14 - - - - $1,667
27,485
kWh
$58
14
kW-months/year
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$690
Cost:
$1,612
$329 5,396 $28 7 $134 - $199 - $329
5,396
kWh
$28
7
kW-months/year
$134
-
$
$199
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$12,606
Cost:
-
$12,606 206,662 - - - - - - $12,606
206,662
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$95,470
Cost:
$61,736
$81,444 1,339,712 $7,946 2,095 $1,352 - $4,728 - $81,444
1,339,712
kWh
$7,946
2,095
kW-months/year
$1,352
-
$
$4,728
-
$
TOTAL IMPLEMENTED Savings:
$95,470
Cost:
$61,736
$81,444 1,339,712 $7,946 2,095 $1,352 - $4,728 - $81,444
1,339,712
kWh
$7,946
2,095
kW-months/year
$1,352
-
$
$4,728
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost