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IAC Assessment: IC0075
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IAC Assessment: IC0075
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IAC Center University of Illinois, Chicago
Assessment Year 2004
Principal Product Paint
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 120,000
Annual Production 5 Units
Production Hrs. Annual 6,120
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $227,854 3,523,065 kWh $0.06
Electricity Demand $29,415 8,193 kW-months/year $3.59
Electricity Fees $5,688 - $ -
Natural Gas $478,271 97,725 MMBtu $4.89
TOTAL ENERGY COSTS $741,228
RECOMMENDED SAVINGS* $39,264 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,105
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,225
Cost:
$17,812
$5,461 84,068 $814 229 - - $719 - $231 - $5,461
84,068
kWh
$814
229
kW-months/year
-
-
MMBtu
$719
-
$
$231
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,794
Cost:
$12,470
$3,854 59,290 $417 116 - - $(-496) - $19 - $3,854
59,290
kWh
$417
116
kW-months/year
-
-
MMBtu
$(-496)
-
$
$19
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,538
Cost:
$6,945
$4,418 67,978 $120 34 - - - - - - $4,418
67,978
kWh
$120
34
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$12,658
Cost:
$3,832
$12,658 194,735 - - - - - - - - $12,658
194,735
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,066
Cost:
-
$990 15,233 $76 21 - - - - - - $990
15,233
kWh
$76
21
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,878
Cost:
$6,154
- - - - $3,878 808 - - - - -
-
kWh
-
-
kW-months/year
$3,878
808
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,105
Cost:
$2,900
$5,669 87,257 $436 121 - - - - - - $5,669
87,257
kWh
$436
121
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$39,264
Cost:
$50,113
$33,050 508,561 $1,863 521 $3,878 808 $223 - $250 - $33,050
508,561
kWh
$1,863
521
kW-months/year
$3,878
808
MMBtu
$223
-
$
$250
-
$
TOTAL IMPLEMENTED Savings:
$6,105
Cost:
$2,900
$5,669 87,257 $436 121 - - - - - - $5,669
87,257
kWh
$436
121
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost