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IAC Assessment: IC0079
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IAC Assessment: IC0079
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IAC Center University of Illinois, Chicago
Assessment Year 2004
Principal Product Frozen Pizza
NAICS 311412 - Frozen Specialty Food Manufacturing
SIC 2038 - Frozen Specialties, Nec
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 39,000
Annual Production 550,000 Pieces
Production Hrs. Annual 7,080
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $105,009 2,714,306 kWh $0.04
Electricity Demand $72,365 5,894 kW-months/year $12.28
Electricity Fees $21,125 - $ -
Natural Gas $42,558 9,450 MMBtu $4.50
TOTAL ENERGY COSTS $241,057
RECOMMENDED SAVINGS* $1,177,177 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,170,302
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$522
Cost:
$400
$360 7,816 $162 13 - - - - $360
7,816
kWh
$162
13
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$4,226
Cost:
-
- - - - $4,226 973 - - -
-
kWh
-
-
kW-months/year
$4,226
973
MMBtu
-
-
$
03: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$943
Cost:
$375
- - - - $943 209 - - -
-
kWh
-
-
kW-months/year
$943
209
MMBtu
-
-
$
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$311
Cost:
$224
- - - - $311 69 - - -
-
kWh
-
-
kW-months/year
$311
69
MMBtu
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,244
Cost:
$18,858
$3,609 78,486 $1,635 133 - - - - $3,609
78,486
kWh
$1,635
133
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,248
Cost:
$9,540
$2,053 44,670 $195 15 - - - - $2,053
44,670
kWh
$195
15
kW-months/year
-
-
MMBtu
-
-
$
07: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$1,706
Cost:
-
$438 - $1,268 103 - - - - $438
-
kWh
$1,268
103
kW-months/year
-
-
MMBtu
-
-
$
08: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$2,734
Cost:
-
- - - - - - $2,734 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,734
-
$
09: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$1,159,243
Cost:
$6,681,290
- - - - - - $1,159,243 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,159,243
-
$
TOTAL RECOMMENDED Savings:
$1,177,177
Cost:
$6,710,687
$6,460 130,972 $3,260 264 $5,480 1,251 $1,161,977 - $6,460
130,972
kWh
$3,260
264
kW-months/year
$5,480
1,251
MMBtu
$1,161,977
-
$
TOTAL IMPLEMENTED Savings:
$1,170,302
Cost:
$6,710,312
$6,022 130,972 $1,992 161 $311 69 $1,161,977 - $6,022
130,972
kWh
$1,992
161
kW-months/year
$311
69
MMBtu
$1,161,977
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes