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IAC Assessment: IC0081
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IAC Assessment: IC0081
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IAC Center University of Illinois, Chicago
Assessment Year 2004
Principal Product Prepared Metal Products
NAICS 311613 - Rendering and Meat Byproduct Processing
SIC 2013 - Sausages And Other Prepared Meats
Sales $50,000,000-$100,000,000
# of Employees 175
Plant Area (Sq.Ft.) 53,860
Annual Production 18,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $133,007 3,410,412 kWh $0.04
Electricity Demand $26,396 6,959 kW-months/year $3.79
Electricity Fees $23,854 - $ -
Natural Gas $26,250 3,722 MMBtu $7.05
TOTAL ENERGY COSTS $209,507
RECOMMENDED SAVINGS* $24,781 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,036
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$599
Cost:
-
- - - - $599 86 - - - - -
-
kWh
-
-
kW-months/year
$599
86
MMBtu
-
-
$
-
-
$
02: 2.6232 INSTALL SET-BACK TIMERS Savings:
$2,895
Cost:
$159
- - - - $2,895 416 - - - - -
-
kWh
-
-
kW-months/year
$2,895
416
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,195
Cost:
$600
$1,076 16,292 $119 31 - - - - - - $1,076
16,292
kWh
$119
31
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$347
Cost:
-
$313 4,742 $34 9 - - - - - - $313
4,742
kWh
$34
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$411
Cost:
$2,300
$411 6,002 - - - - - - - - $411
6,002
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,022
Cost:
$22,332
$6,386 96,434 $826 217 - - $410 - $400 - $6,386
96,434
kWh
$826
217
kW-months/year
-
-
MMBtu
$410
-
$
$400
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,098
Cost:
$23,216
$3,192 48,354 $352 93 - - $209 - $345 - $3,192
48,354
kWh
$352
93
kW-months/year
-
-
MMBtu
$209
-
$
$345
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$6,675
Cost:
$6,231
$6,517 98,748 $158 42 - - - - - - $6,517
98,748
kWh
$158
42
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$539
Cost:
$199
$116 1,712 $9 2 - - $109 - $305 - $116
1,712
kWh
$9
2
kW-months/year
-
-
MMBtu
$109
-
$
$305
-
$
TOTAL RECOMMENDED Savings:
$24,781
Cost:
$55,037
$18,011 272,284 $1,498 394 $3,494 502 $728 - $1,050 - $18,011
272,284
kWh
$1,498
394
kW-months/year
$3,494
502
MMBtu
$728
-
$
$1,050
-
$
TOTAL IMPLEMENTED Savings:
$5,036
Cost:
$759
$1,389 21,034 $153 40 $3,494 502 - - - - $1,389
21,034
kWh
$153
40
kW-months/year
$3,494
502
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes