Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Illinois, Chicago |
|---|---|
| Assessment Year | 2004 |
| Principal Product | Plastic Parts |
| NAICS | 325211 - Plastics Material and Resin Manufacturing |
| SIC | 2821 - Plastics Materials And Resins |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 179 |
| Plant Area (Sq.Ft.) | 122,500 |
| Annual Production | 500,000,000 Pieces |
| Production Hrs. Annual | 8,616 |
| Location (State) | IN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $263,008 | 8,840,640 | kWh | $0.03 |
| Electricity Demand | $289,196 | 13,518 | kW-months/year | $21.39 |
| Electricity Fees | $(-82,428) | - | $ | - |
| Natural Gas | $26,271 | 33,419 | MMBtu | $0.79 |
| TOTAL ENERGY COSTS | $496,047 | |||
| RECOMMENDED SAVINGS* | $132,151 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Water Disposal | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Water Disposal | Personnel Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | Tgal | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY |
Savings: $67,444 Cost: $15,000 |
$24,461 | 1,111,909 | $42,983 | 2,029 | - | - | - | - | - | - |
$24,461 1,111,909 kWh |
$42,983 2,029 kW-months/year |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4311 RECOVER MECHANICAL ENERGY |
Savings: $11,613 Cost: $3,600 |
$808 | 36,718 | $10,805 | 511 | - | - | - | - | - | - |
$808 36,718 kWh |
$10,805 511 kW-months/year |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $3,900 Cost: - |
$1,061 | 48,207 | $2,839 | 134 | - | - | - | - | - | - |
$1,061 48,207 kWh |
$2,839 134 kW-months/year |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $7,592 Cost: $15,794 |
$3,248 | 147,595 | $4,344 | 206 | - | - | - | - | - | - |
$3,248 147,595 kWh |
$4,344 206 kW-months/year |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $643 Cost: - |
$275 | 12,520 | $368 | 17 | - | - | - | - | - | - |
$275 12,520 kWh |
$368 17 kW-months/year |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $10,590 Cost: $2,400 |
$4,522 | 205,686 | $6,068 | 287 | - | - | - | - | - | - |
$4,522 205,686 kWh |
$6,068 287 kW-months/year |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) |
Savings: $3,176 Cost: $1,000 |
- | - | - | - | $3,176 | 1,270,352 | - | - | - | - |
- - kWh |
- - kW-months/year |
$3,176 1,270,352 Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $26,684 Cost: $90,950 |
$13,342 | 606,573 | $13,342 | 845 | - | - | - | - | - | - |
$13,342 606,573 kWh |
$13,342 845 kW-months/year |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4321 UPGRADE OBSOLETE EQUIPMENT |
Savings: $509 Cost: $1,484 |
$114 | 5,161 | $150 | 7 | - | - | $81 | - | $164 | - |
$114 5,161 kWh |
$150 7 kW-months/year |
- - Tgal |
$81 - $ |
$164 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $132,151 Cost: $130,228 |
$47,831 | 2,174,369 | $80,899 | 4,036 | $3,176 | 1,270,352 | $81 | - | $164 | - | $47,831 2,174,369 kWh |
$80,899 4,036 kW-months/year |
$3,176 1,270,352 Tgal |
$81 - $ |
$164 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - Tgal |
- - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | Tgal | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Water Disposal | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Water Disposal | Personnel Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||