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IAC Assessment: IC0091
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0091
IAC Center University of Illinois, Chicago
Assessment Year 2004
Principal Product corrosion inhibitors and tannin stain inhibitors
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $5,000,000-$10,000,000
# of Employees 15
Plant Area (Sq.Ft.) 32,400
Annual Production 10,000,000 Pounds
Production Hrs. Annual 5,100
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $659,564 12,686,400 kWh $0.05
Electricity Demand $225,211 22,417 kW-months/year $10.05
Electricity Fees $(-116,436) - $ -
Natural Gas $136,555 22,715 MMBtu $6.01
TOTAL ENERGY COSTS $904,894
RECOMMENDED SAVINGS* $10,842 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,628
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$1,701
Cost:
$638
- - - - $1,701 283 - - - - -
-
kWh
-
-
kW-months/year
$1,701
283
MMBtu
-
-
$
-
-
$
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,038
Cost:
$1,315
- - - - $3,038 506 - - - - -
-
kWh
-
-
kW-months/year
$3,038
506
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,889
Cost:
$1,265
$1,478 47,442 $411 41 - - - - - - $1,478
47,442
kWh
$411
41
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,000
Cost:
$11,805
$1,426 27,445 $928 93 - - $84 - $562 - $1,426
27,445
kWh
$928
93
kW-months/year
-
-
MMBtu
$84
-
$
$562
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$466
Cost:
$1,428
$197 3,785 $50 5 - - $99 - $120 - $197
3,785
kWh
$50
5
kW-months/year
-
-
MMBtu
$99
-
$
$120
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$748
Cost:
$2,287
$678 13,040 $70 7 - - - - - - $678
13,040
kWh
$70
7
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$10,842
Cost:
$18,738
$3,779 91,712 $1,459 146 $4,739 789 $183 - $682 - $3,779
91,712
kWh
$1,459
146
kW-months/year
$4,739
789
MMBtu
$183
-
$
$682
-
$
TOTAL IMPLEMENTED Savings:
$6,628
Cost:
$3,218
$1,478 47,442 $411 41 $4,739 789 - - - - $1,478
47,442
kWh
$411
41
kW-months/year
$4,739
789
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes