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IAC Assessment: IC0094
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IAC Assessment: IC0094
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IAC Center University of Illinois, Chicago
Assessment Year 2005
Principal Product Stainless Steel Tubing
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317 - Steel Pipe And Tubes
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 185,000
Annual Production 40,000 Thousand Feet
Production Hrs. Annual 8,424
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $483,036 14,467,200 kWh $0.03
Electricity Demand $319,690 32,510 kW-months/year $9.83
Electricity Fees $51,030 - $ -
Natural Gas $80,321 9,125 MMBtu $8.80
TOTAL ENERGY COSTS $934,077
RECOMMENDED SAVINGS* $71,564 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,060
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$28,301
Cost:
$54,519
$(-1,972) (-54,765) $(-697) (-72) $30,970 3,663 $(-1,972)
(-54,765)
kWh
$(-697)
(-72)
kW-months/year
$30,970
3,663
MMBtu
02: 2.2523 REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS Savings:
$1,962
Cost:
$6,778
$1,449 51,012 $513 53 - - $1,449
51,012
kWh
$513
53
kW-months/year
-
-
MMBtu
03: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$24,437
Cost:
$32,056
$17,354 480,061 $7,083 660 - - $17,354
480,061
kWh
$7,083
660
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,623
Cost:
$3,900
$6,660 184,921 $2,963 306 - - $6,660
184,921
kWh
$2,963
306
kW-months/year
-
-
MMBtu
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$992
Cost:
$890
$421 11,717 $571 59 - - $421
11,717
kWh
$571
59
kW-months/year
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,200
Cost:
-
$832 23,124 $368 38 - - $832
23,124
kWh
$368
38
kW-months/year
-
-
MMBtu
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,655
Cost:
$2,640
$487 13,518 $2,168 224 - - $487
13,518
kWh
$2,168
224
kW-months/year
-
-
MMBtu
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,394
Cost:
$5,123
$1,657 45,999 $737 76 - - $1,657
45,999
kWh
$737
76
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$71,564
Cost:
$105,906
$26,888 755,587 $13,706 1,344 $30,970 3,663 $26,888
755,587
kWh
$13,706
1,344
kW-months/year
$30,970
3,663
MMBtu
TOTAL IMPLEMENTED Savings:
$34,060
Cost:
$35,956
$24,014 664,982 $10,046 966 - - $24,014
664,982
kWh
$10,046
966
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas