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IAC Assessment: IC0103
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IAC Assessment: IC0103
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IAC Center University of Illinois, Chicago
Assessment Year 2005
Principal Product High Quality Amorphous Boron
NAICS 325180 - Other Basic Inorganic Chemical Manufacturing
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $1,000,000-$5,000,000
# of Employees 8
Plant Area (Sq.Ft.) 22,700
Annual Production 60,000 Pounds
Production Hrs. Annual 3,500
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $62,250 716,735 kWh $0.09
Natural Gas $55,781 7,077 MMBtu $7.88
TOTAL ENERGY COSTS $118,031
RECOMMENDED SAVINGS* $27,117 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ MMBtu $ $ $ $
01: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$12,792
Cost:
$12,792
- - $12,792 1,719 - - - - -
-
kWh
$12,792
1,719
MMBtu
-
-
$
-
-
$
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$8,631
Cost:
$4,680
- - $8,631 1,160 - - - - -
-
kWh
$8,631
1,160
MMBtu
-
-
$
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,344
Cost:
$1,400
- - $2,344 315 - - - - -
-
kWh
$2,344
315
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,340
Cost:
$300
$1,340 15,404 - - - - - - $1,340
15,404
kWh
-
-
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$240
Cost:
-
$240 2,758 - - - - - - $240
2,758
kWh
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,336
Cost:
$941
$269 3,097 - - $831 - $236 - $269
3,097
kWh
-
-
MMBtu
$831
-
$
$236
-
$
07: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$330
Cost:
$2,800
$330 3,793 - - - - - - $330
3,793
kWh
-
-
MMBtu
-
-
$
-
-
$
08: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$104
Cost:
$256
- - $104 14 - - - - -
-
kWh
$104
14
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$27,117
Cost:
$23,169
$2,179 25,052 $23,871 3,208 $831 - $236 - $2,179
25,052
kWh
$23,871
3,208
MMBtu
$831
-
$
$236
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Ancillary Material Cost