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IAC Assessment: IC0109
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IAC Assessment: IC0109
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IAC Center University of Illinois, Chicago
Assessment Year 2005
Principal Product Internal Combustion Engines
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3519 - Internal Combustion Engines, Nec
Sales $100,000,000-$500,000,000
# of Employees 750
Plant Area (Sq.Ft.) 1,000,000
Annual Production 70,000 Pieces
Production Hrs. Annual 6,416
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,500,000 52,223,527 kWh $0.05
Electricity Demand $446,972 100,257 kW-months/year $4.46
Electricity Fees $46,802 - $ -
Natural Gas $2,000,000 413,720 MMBtu $4.83
TOTAL ENERGY COSTS $4,993,774
RECOMMENDED SAVINGS* $850,326 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $62,735
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 4.426 MODIFY WORKLOAD Savings:
$25,000
Cost:
-
- - - - - - $25,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$25,000
-
$
-
-
Tgal
02: 2.2423 INSTALL WASTE HEAT BOILER TO PRODUCE STEAM Savings:
$437,212
Cost:
$3,259,200
$126,148 1,761,687 $205,140 - $116,988 18,718 $(-11,064) - - - $126,148
1,761,687
kWh
$205,140
-
kW-months/year
$116,988
18,718
MMBtu
$(-11,064)
-
$
-
-
Tgal
03: 2.1224 REPLACE BOILER Savings:
$294,938
Cost:
$501,372
- - - - $294,938 47,190 - - - - -
-
kWh
-
-
kW-months/year
$294,938
47,190
MMBtu
-
-
$
-
-
Tgal
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$17,632
Cost:
$22,464
- - - - $17,632 2,821 - - - - -
-
kWh
-
-
kW-months/year
$17,632
2,821
MMBtu
-
-
$
-
-
Tgal
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,239
Cost:
$400
- - - - $1,138 182 - - $101 - -
-
kWh
-
-
kW-months/year
$1,138
182
MMBtu
-
-
$
$101
-
Tgal
06: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$37,809
Cost:
$131,160
- - - - $37,769 6,043 - - $40 - -
-
kWh
-
-
kW-months/year
$37,769
6,043
MMBtu
-
-
$
$40
-
Tgal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$36,496
Cost:
$2,100
$36,496 701,853 - - - - - - - - $36,496
701,853
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$850,326
Cost:
$3,916,696
$162,644 2,463,540 $205,140 - $468,465 74,954 $13,936 - $141 - $162,644
2,463,540
kWh
$205,140
-
kW-months/year
$468,465
74,954
MMBtu
$13,936
-
$
$141
-
Tgal
TOTAL IMPLEMENTED Savings:
$62,735
Cost:
$2,500
$36,496 701,853 - - $1,138 182 $25,000 - $101 - $36,496
701,853
kWh
-
-
kW-months/year
$1,138
182
MMBtu
$25,000
-
$
$101
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption