IAC logo
IAC Assessment: IC0109
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0109
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Illinois, Chicago
Assessment Year 2005
Principal Product Internal Combustion Engines
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3519 - Internal Combustion Engines, Nec
Sales $100,000,000-$500,000,000
# of Employees 750
Plant Area (Sq.Ft.) 1,000,000
Annual Production 70,000 Pieces
Production Hrs. Annual 6,416
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,500,000 52,223,527 kWh $0.05
Electricity Demand $446,972 100,257 kW-months/year $4.46
Electricity Fees $46,802 - $ -
Natural Gas $2,000,000 413,720 MMBtu $4.83
TOTAL ENERGY COSTS $4,993,774
RECOMMENDED SAVINGS* $850,326 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $62,735
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 4.4260 MODIFY WORKLOAD Savings:
$25,000
Cost:
-
- - - - - - $25,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$25,000
-
$
-
-
Tgal
02: 2.2423 INSTALL WASTE HEAT BOILER TO PRODUCE STEAM Savings:
$437,212
Cost:
$3,259,200
$126,148 1,761,687 $205,140 - $116,988 18,718 $(-11,064) - - - $126,148
1,761,687
kWh
$205,140
-
kW-months/year
$116,988
18,718
MMBtu
$(-11,064)
-
$
-
-
Tgal
03: 2.1224 REPLACE BOILER Savings:
$294,938
Cost:
$501,372
- - - - $294,938 47,190 - - - - -
-
kWh
-
-
kW-months/year
$294,938
47,190
MMBtu
-
-
$
-
-
Tgal
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$17,632
Cost:
$22,464
- - - - $17,632 2,821 - - - - -
-
kWh
-
-
kW-months/year
$17,632
2,821
MMBtu
-
-
$
-
-
Tgal
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,239
Cost:
$400
- - - - $1,138 182 - - $101 - -
-
kWh
-
-
kW-months/year
$1,138
182
MMBtu
-
-
$
$101
-
Tgal
06: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$37,809
Cost:
$131,160
- - - - $37,769 6,043 - - $40 - -
-
kWh
-
-
kW-months/year
$37,769
6,043
MMBtu
-
-
$
$40
-
Tgal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$36,496
Cost:
$2,100
$36,496 701,853 - - - - - - - - $36,496
701,853
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$850,326
Cost:
$3,916,696
$162,644 2,463,540 $205,140 - $468,465 74,954 $13,936 - $141 - $162,644
2,463,540
kWh
$205,140
-
kW-months/year
$468,465
74,954
MMBtu
$13,936
-
$
$141
-
Tgal
TOTAL IMPLEMENTED Savings:
$62,735
Cost:
$2,500
$36,496 701,853 - - $1,138 182 $25,000 - $101 - $36,496
701,853
kWh
-
-
kW-months/year
$1,138
182
MMBtu
$25,000
-
$
$101
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption