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IAC Assessment: IC0112
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IAC Assessment: IC0112
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IAC Center University of Illinois, Chicago
Assessment Year 2006
Principal Product precipated silica
NAICS 325180 - Other Basic Inorganic Chemical Manufacturing
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 32
Plant Area (Sq.Ft.) 80,000
Annual Production 77,161,792 Pounds
Production Hrs. Annual 8,520
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $715,624 12,216,000 kWh $0.06
Natural Gas $2,217,117 344,493 MMBtu $6.44
TOTAL ENERGY COSTS $2,932,741
RECOMMENDED SAVINGS* $533,760 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $162,118
#|Description Savings
Cost
Status Electricity Usage Natural Gas Primary Raw Material Water Consumption Electricity Usage Natural Gas Primary Raw Material Water Consumption
$ kWh $ MMBtu $ $ $ Tgal
01: 2.1224 REPLACE BOILER Savings:
$300,562
Cost:
$414,240
- - $(-1,122,948) (-174,371) $1,475,752 - $(-52,242) - -
-
kWh
$(-1,122,948)
(-174,371)
MMBtu
$1,475,752
-
$
$(-52,242)
-
Tgal
02: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$57,168
Cost:
$11,016
- - - - $57,168 - - - -
-
kWh
-
-
MMBtu
$57,168
-
$
-
-
Tgal
03: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS Savings:
$44,296
Cost:
$145,126
- - $(-49,627) (-7,706) $93,923 - - - -
-
kWh
$(-49,627)
(-7,706)
MMBtu
$93,923
-
$
-
-
Tgal
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$42,495
Cost:
$66,129
$42,495 720,258 - - - - - - $42,495
720,258
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.7273 INSTALL DESICCANT HUMIDITY CONTROL SYSTEM Savings:
$28,585
Cost:
$165,480
$(-15,857) (-268,777) $44,442 6,901 - - - - $(-15,857)
(-268,777)
kWh
$44,442
6,901
MMBtu
-
-
$
-
-
Tgal
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$48,787
Cost:
$157,465
$48,787 827,135 - - - - - - $48,787
827,135
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,753
Cost:
$2,300
$8,753 148,356 - - - - - - $8,753
148,356
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,114
Cost:
-
$3,114 52,778 - - - - - - $3,114
52,778
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$533,760
Cost:
$961,756
$87,292 1,479,750 $(-1,128,133) (-175,176) $1,626,843 - $(-52,242) - $87,292
1,479,750
kWh
$(-1,128,133)
(-175,176)
MMBtu
$1,626,843
-
$
$(-52,242)
-
Tgal
TOTAL IMPLEMENTED Savings:
$162,118
Cost:
$315,907
$60,654 1,028,269 $(-49,627) (-7,706) $151,091 - - - $60,654
1,028,269
kWh
$(-49,627)
(-7,706)
MMBtu
$151,091
-
$
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ $ $ Tgal
Electricity Usage Natural Gas Primary Raw Material Water Consumption Electricity Usage Natural Gas Primary Raw Material Water Consumption