IAC logo
IAC Assessment: IC0119
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0119
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Illinois, Chicago
Assessment Year 2006
Principal Product transformer manufacturer
NAICS 335313 - Switchgear and Switchboard Apparatus Manufacturing
SIC 3613 - Switchgear And Switchboard Apparatus
Sales $100,000,000-$500,000,000
# of Employees 1,800
Plant Area (Sq.Ft.) 1,092,131
Annual Production 50,000,000 Pieces
Production Hrs. Annual 8,520
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,637,019 47,377,583 kWh $0.06
Electricity Demand $410,502 91,918 kW-months/year $4.47
Electricity Fees $87,894 - $ -
Natural Gas $1,718,285 202,065 MMBtu $8.50
TOTAL ENERGY COSTS $5,192,650
RECOMMENDED SAVINGS* $293,187 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,838
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 3.5145 RECOVER AND REUSE SPENT ACID BATHS Savings:
$32,160
Cost:
$82,800
- - - - - - $32,160 33,600 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$32,160
33,600
gal
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,829
Cost:
$600
$1,829 32,647 - - - - - - - - - - $1,829
32,647
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$34,559
Cost:
$114,725
$27,025 482,581 $5,775 1,292 - - - - $270 - $1,489 - $27,025
482,581
kWh
$5,775
1,292
kW-months/year
-
-
MMBtu
-
-
gal
$270
-
$
$1,489
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,402
Cost:
$61,775
$14,819 264,617 $2,852 638 - - - - $(-43) - $7,774 - $14,819
264,617
kWh
$2,852
638
kW-months/year
-
-
MMBtu
-
-
gal
$(-43)
-
$
$7,774
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$33,836
Cost:
$144,000
$(-1,664) (-29,721) $(-183) (-41) $35,683 4,198 - - - - - - $(-1,664)
(-29,721)
kWh
$(-183)
(-41)
kW-months/year
$35,683
4,198
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$130,000
Cost:
-
$130,000 - - - - - - - - - - - $130,000
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,048
Cost:
$38,744
$2,867 51,202 $313 70 - - - - $776 - $1,092 - $2,867
51,202
kWh
$313
70
kW-months/year
-
-
MMBtu
-
-
gal
$776
-
$
$1,092
-
$
08: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$30,353
Cost:
$312,000
$(-6,535) (-116,695) $(-840) (-189) $37,728 4,438 - - - - - - $(-6,535)
(-116,695)
kWh
$(-840)
(-189)
kW-months/year
$37,728
4,438
MMBtu
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$293,187
Cost:
$754,644
$168,341 684,631 $7,917 1,770 $73,411 8,636 $32,160 33,600 $1,003 - $10,355 - $168,341
684,631
kWh
$7,917
1,770
kW-months/year
$73,411
8,636
MMBtu
$32,160
33,600
gal
$1,003
-
$
$10,355
-
$
TOTAL IMPLEMENTED Savings:
$66,838
Cost:
$215,844
$46,540 831,047 $8,940 2,000 - - - - $1,003 - $10,355 - $46,540
831,047
kWh
$8,940
2,000
kW-months/year
-
-
MMBtu
-
-
gal
$1,003
-
$
$10,355
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Ancillary Material Cost