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IAC Assessment: IC0125
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IAC Assessment: IC0125
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IAC Center University of Illinois, Chicago
Assessment Year 2007
Principal Product sorbitol and maltitol
NAICS 311930 - Flavoring Syrup and Concentrate Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 41
Plant Area (Sq.Ft.) 93,500
Annual Production 70,000 Tons
Production Hrs. Annual 8,736
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,395,650 24,443,365 kWh $0.06
Electricity Demand $191,513 40,798 kW-months/year $4.69
Natural Gas $2,603,188 282,677 MMBtu $9.21
TOTAL ENERGY COSTS $4,190,351
RECOMMENDED SAVINGS* $899,372 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $87,197
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$202,850
Cost:
$475,200
$22,123 388,110 $2,459 531 $178,268 19,356 - - - - $22,123
388,110
kWh
$2,459
531
kW-months/year
$178,268
19,356
MMBtu
-
-
Tgal
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$305,019
Cost:
$900,000
- - - - $293,046 31,818 $11,973 893,520 - - -
-
kWh
-
-
kW-months/year
$293,046
31,818
MMBtu
$11,973
893,520
Tgal
-
-
$
03: 2.3321 USE STEAM PRESSURE REDUCTION TO GENERATE POWER Savings:
$227,690
Cost:
$372,000
$227,690 3,994,560 - - - - - - - - $227,690
3,994,560
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$611
Cost:
-
- - - - $494 54 $117 8,760 - - -
-
kWh
-
-
kW-months/year
$494
54
MMBtu
$117
8,760
Tgal
-
-
$
05: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$36,000
Cost:
-
$36,000 - - - - - - - - - $36,000
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$21,910
Cost:
$4,260
$19,943 349,867 $1,967 425 - - - - - - $19,943
349,867
kWh
$1,967
425
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$25,485
Cost:
$4,800
- - - - $25,485 2,768 - - - - -
-
kWh
-
-
kW-months/year
$25,485
2,768
MMBtu
-
-
Tgal
-
-
$
08: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$12,731
Cost:
$18,755
$11,453 200,928 $1,278 276 - - - - - - $11,453
200,928
kWh
$1,278
276
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS Savings:
$52,577
Cost:
$43,780
- - - - $38,726 4,204 $13,851 1,033,680 - - -
-
kWh
-
-
kW-months/year
$38,726
4,204
MMBtu
$13,851
1,033,680
Tgal
-
-
$
10: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$5,975
Cost:
$14,767
$5,975 104,832 - - - - - - - - $5,975
104,832
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
11: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,961
Cost:
$16,278
$6,073 106,587 $888 193 - - - - - - $6,073
106,587
kWh
$888
193
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
12: 2.6127 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT Savings:
$1,563
Cost:
-
$2,667 46,803 $296 64 - - - - $(-1,400) - $2,667
46,803
kWh
$296
64
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-1,400)
-
$
TOTAL RECOMMENDED Savings:
$899,372
Cost:
$1,849,840
$331,924 5,191,687 $6,888 1,489 $536,019 58,200 $25,941 1,935,960 $(-1,400) - $331,924
5,191,687
kWh
$6,888
1,489
kW-months/year
$536,019
58,200
MMBtu
$25,941
1,935,960
Tgal
$(-1,400)
-
$
TOTAL IMPLEMENTED Savings:
$87,197
Cost:
$64,858
$8,740 153,390 $1,184 257 $64,705 7,026 $13,968 1,042,440 $(-1,400) - $8,740
153,390
kWh
$1,184
257
kW-months/year
$64,705
7,026
MMBtu
$13,968
1,042,440
Tgal
$(-1,400)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost