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IAC Assessment: IC0149
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IAC Assessment: IC0149
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IAC Center University of Illinois, Chicago
Assessment Year 2008
Principal Product Protective Relay Panels
NAICS 335313 - Switchgear and Switchboard Apparatus Manufacturing
SIC 3613 - Switchgear And Switchboard Apparatus
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 100,000
Annual Production 3,540 Pieces
Production Hrs. Annual 7,344
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $69,989 1,711,800 kWh $0.04
Electricity Demand $13,377 3,738 kW-months/year $3.58
Electricity Fees $42,849 - $ -
Natural Gas $133,504 15,264 MMBtu $8.75
TOTAL ENERGY COSTS $262,772
RECOMMENDED SAVINGS* $80,586 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $71,792
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,460
Cost:
$9,635
$3,045 70,770 $2,114 160 - - $417 - $(-1,116) - $3,045
70,770
kWh
$2,114
160
kW-months/year
-
-
MMBtu
$417
-
$
$(-1,116)
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$6,168
Cost:
$18,015
$4,102 95,397 $2,066 156 - - - - - - $4,102
95,397
kWh
$2,066
156
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,470
Cost:
$7,381
$723 16,783 $747 57 - - - - - - $723
16,783
kWh
$747
57
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,526
Cost:
$2,040
- - - - $3,526 403 - - - - -
-
kWh
-
-
kW-months/year
$3,526
403
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$141
Cost:
-
$141 3,280 - - - - - - - - $141
3,280
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,594
Cost:
$1,610
$2,594 60,265 - - - - - - - - $2,594
60,265
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$19,706
Cost:
$210
$5,606 130,392 $14,100 1,065 - - - - - - $5,606
130,392
kWh
$14,100
1,065
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$37,783
Cost:
$29,280
- - - - $37,783 4,318 - - - - -
-
kWh
-
-
kW-months/year
$37,783
4,318
MMBtu
-
-
$
-
-
$
09: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF Savings:
$849
Cost:
-
- - - - $849 97 - - - - -
-
kWh
-
-
kW-months/year
$849
97
MMBtu
-
-
$
-
-
$
10: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$1,263
Cost:
-
$310 7,200 $953 72 - - - - - - $310
7,200
kWh
$953
72
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,626
Cost:
-
$1,845 42,921 $781 59 - - - - - - $1,845
42,921
kWh
$781
59
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$80,586
Cost:
$68,171
$18,366 427,008 $20,761 1,569 $42,158 4,818 $417 - $(-1,116) - $18,366
427,008
kWh
$20,761
1,569
kW-months/year
$42,158
4,818
MMBtu
$417
-
$
$(-1,116)
-
$
TOTAL IMPLEMENTED Savings:
$71,792
Cost:
$50,156
$12,419 288,690 $17,914 1,354 $42,158 4,818 $417 - $(-1,116) - $12,419
288,690
kWh
$17,914
1,354
kW-months/year
$42,158
4,818
MMBtu
$417
-
$
$(-1,116)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost