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IAC Assessment: IC0154
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IAC Assessment: IC0154
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IAC Center University of Illinois, Chicago
Assessment Year 2009
Principal Product steel wire
NAICS 331222 - Steel Wire Drawing
SIC 3315 - Steel Wire And Related Products
Sales $1,000,000-$5,000,000
# of Employees 16
Plant Area (Sq.Ft.) 75,000
Annual Production 15,000 Units
Production Hrs. Annual 2,134
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $35,567 409,166 kWh $0.09
Electricity Demand $7,353 1,502 kW-months/year $4.90
Natural Gas $41,887 2,413 MMBtu $17.36
TOTAL ENERGY COSTS $84,807
RECOMMENDED SAVINGS* $12,026 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,635
Cost:
$11,200
$3,966 45,589 $1,215 242 - - - - $102 - - - $(-648) - $3,966
45,589
kWh
$1,215
242
kW-months/year
-
-
$
-
-
MMBtu
$102
-
$
-
-
$
$(-648)
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$964
Cost:
$433
$715 8,216 $231 46 - - - - $192 - - - $(-174) - $715
8,216
kWh
$231
46
kW-months/year
-
-
$
-
-
MMBtu
$192
-
$
-
-
$
$(-174)
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$501
Cost:
-
$250 2,872 $251 50 - - - - - - - - - - $250
2,872
kWh
$251
50
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$173
Cost:
$474
$128 1,472 $45 9 - - - - - - - - - - $128
1,472
kWh
$45
9
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$180
Cost:
$896
$62 709 $5 1 - - - - $36 - - - $77 - $62
709
kWh
$5
1
kW-months/year
-
-
$
-
-
MMBtu
$36
-
$
-
-
$
$77
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$178
Cost:
$240
- - $418 3,511 - - - - - - $(-240) - - - -
-
kWh
$418
3,511
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$(-240)
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$220
Cost:
$460
$130 1,495 $90 18 - - - - - - - - - - $130
1,495
kWh
$90
18
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$87
Cost:
-
$87 999 - - - - - - - - - - - - $87
999
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$725
Cost:
$1,126
- - - - - - $725 257 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$725
257
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$2,269
Cost:
-
- - - - $2,269 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,269
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$2,094
Cost:
-
- - - - - - - - $2,094 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,094
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$12,026
Cost:
$14,829
$5,338 61,352 $2,255 3,877 $2,269 - $725 257 $2,424 - $(-240) - $(-745) - $5,338
61,352
kWh
$2,255
3,877
kW-months/year
$2,269
-
$
$725
257
MMBtu
$2,424
-
$
$(-240)
-
$
$(-745)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Primary Raw Material Ancillary Material Cost