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IAC Assessment: IC0163
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IAC Assessment: IC0163
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IAC Center University of Illinois, Chicago
Assessment Year 2009
Principal Product ASME Code Pressure Vessels
NAICS 332420 - Metal Tank (Heavy Gauge) Manufacturing
SIC 3324 - Steel Investment Foundries
Sales $5,000,000-$10,000,000
# of Employees 45
Plant Area (Sq.Ft.) 145,000
Annual Production 2,500 Pieces
Production Hrs. Annual 2,625
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $57,602 1,610,600 kWh $0.04
Electricity Demand $77,525 7,146 kW-months/year $10.85
Natural Gas $187,074 16,985 MMBtu $11.01
TOTAL ENERGY COSTS $326,609
RECOMMENDED SAVINGS* $1,715,229 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,703,139
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$528
Cost:
$332
$82 2,269 $33 3 - - - - $91 - - - $322 - - - $82
2,269
kWh
$33
3
kW-months/year
-
-
MMBtu
-
-
Tgal
$91
-
$
-
-
$
$322
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$635
Cost:
$538
$255 7,101 $380 35 - - - - - - - - - - - - $255
7,101
kWh
$380
35
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$3,314
Cost:
$102
- - - - $3,314 301 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,314
301
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$357
Cost:
-
$357 9,920 - - - - - - - - - - - - - - $357
9,920
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,247
Cost:
-
$554 15,390 $1,693 156 - - - - - - - - - - - - $554
15,390
kWh
$1,693
156
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$9,226
Cost:
$39,560
- - - - $9,226 838 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$9,226
838
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$6,925
Cost:
$17,000
- - - - $6,925 629 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,925
629
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
08: 3.5131 RECYCLE WHITE WATER Savings:
$2,034
Cost:
$771
$(-779) 21,630 - - - - $2,813 530,719 - - - - - - - - $(-779)
21,630
kWh
-
-
kW-months/year
-
-
MMBtu
$2,813
530,719
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$260
Cost:
-
$65 1,800 $195 18 - - - - - - - - - - - - $65
1,800
kWh
$195
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
10: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$1,689,703
Cost:
-
- - - - - - - - $(-72,509) - $(-1,572,000) - - - $3,334,212 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-72,509)
-
$
$(-1,572,000)
-
$
-
-
$
$3,334,212
-
$
TOTAL RECOMMENDED Savings:
$1,715,229
Cost:
$58,303
$534 58,110 $2,301 212 $19,465 1,768 $2,813 530,719 $(-72,418) - $(-1,572,000) - $322 - $3,334,212 - $534
58,110
kWh
$2,301
212
kW-months/year
$19,465
1,768
MMBtu
$2,813
530,719
Tgal
$(-72,418)
-
$
$(-1,572,000)
-
$
$322
-
$
$3,334,212
-
$
TOTAL IMPLEMENTED Savings:
$1,703,139
Cost:
$18,743
$(-442) 31,000 $413 38 $10,239 930 $2,813 530,719 $(-72,418) - $(-1,572,000) - $322 - $3,334,212 - $(-442)
31,000
kWh
$413
38
kW-months/year
$10,239
930
MMBtu
$2,813
530,719
Tgal
$(-72,418)
-
$
$(-1,572,000)
-
$
$322
-
$
$3,334,212
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost